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3 Great Router Jigs Keene NH

This Dadoing Jig takes the guesswork out of routing dadoes, because setting the exact width is virtually foolproof. Being able to tailor the dadoes' width to precisely match the thickness of shelves is a real blessing when you’re building cabinets with hardwood plywood, which is always undersize in thickness.

Keene - B
(603) 338-5000
480 West St
Keene, NH
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Sun:10-19
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Mon:9.5-21
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W W Building Supply
(802) 365-4333
7 Loop Rd
Newfane, VT
 
Rockler Woodworking and Hardware #34
(603) 898-5941
373 S. Broadway
Salem, NH

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Northland Forest Products, Inc.
(603) 642-3665
16 Church StreetPO Box 369
Kingston, NH

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Goosebay Sawmill & Lumber
(603) 798-5135
83 Dover Road Route 4
Chichester, NH

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Jacks True Value Hardware
(603) 352-1517
37 Park Ave.
Keene, NH
 
Best Septic
(802) 463-9444
153 Birchview Ext
Westminster, VT
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Waste services, porta potty, jetting, portable toilet rentals, septic solutions, locating septic tanks, septic tank repair, septic tank cleaning, septic tank filters, septic tank services, snaking, camera service, septic trouble shooting, hand wash station rentals, septic design, septic installation, septic maintenance
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The Home Depot
(603)542-4471
425 Washington St
Claremont, NH
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Mon-Sat: 6:00am-9:00pm
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Woodcraft - Portsmouth, NH
(603) 433-6116
25 Fox Run Road
Newington, NH

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Columbia Home & Bldg Sply Inc
(603) 237-8341
1953 U S Route 3
Colebrook, NH
 
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3 Great Router Jigs

3 Great Router Jigs

Make your router a workshop workhorse.

by Tim Johnson

If you only use your router to rout decorative edges, you’re missing the boat. Your router can be the most versatile tool in your shop. The secret to unlocking your router’s potential is to use it with specialized jigs. A dovetail jig is a perfect example: With this jig, your router can do the same job as an expensive dovetailing machine. 

Fortunately, you can make many useful router jigs in your shop without spending an arm and a leg. I’ll show you three simple jigs that will expand your woodworking capabilities by leaps and bounds: one for dadoing, one for mortising and one for making shelf pin holes. Although these jigs have been around since the dawn of routers, they’re indispensable additions to any woodworking shop. 

Dadoing Jig

This jig (Fig. A, below) takes the guesswork out of routing dadoes, because setting the exact width is virtually foolproof. Being able to tailor the dadoes’ width to precisely match the thickness of shelves is a real blessing when you’re building cabinets with hardwood plywood, which is always undersize in thickness. 

This jig accommodates wood up to 24 in. wide. Its double T-square design guarantees dadoes that are square to the edges on both left and right cabinet sides. Positioning the jig couldn’t be easier—just line up the fixed fence with the top of each dado. This jig must be used with a pattern bit (see photo, left, and Sources, page 43). This combination is perfect for use with nominal 3/4-in.-thick plywood. It allows routing dadoes from 5/8 to 1-1/8 in. wide and up to 1/2 in. deep.

Make the Jig

1. Glue and screw the fixed fence (A) to the rails (B). Make sure the joints are perfectly square. 

2. Rout the slots in the adjustable fence (C) on a router table, using the router table’s fence and a 5/16-in. straight bit. 

3. Use the adjustable fence’s slots to locate the rails’ carriage bolt holes. Lay the fence on the jig, snug against the fixed fence and flush with the rails. Using a pencil, transfer the slot locations to the rails. 

4. Drill and counterbore the holes.

5. Install the carriage bolts. 

A pattern bit is a flush-trim bit with the bearing mounted on the shaft.  

Use The Jig

Photo 1: Position the fixed fence on a line indicating the top of each dado. Always orient the jig with the fixed fence at the top of the workpiece. Make sure the jig’s rail is firmly seated against the edge. Then clamp both pieces to your bench. 

Both rails are square to the fixed fence, so it doesn’t matter which rail registers the jig. Out of habit, though, I always register the jig against the front edge of the workpiece. 

Photo 2: Set the adjustable fence using offcuts from your shelves as spacers. This method guarantees that the dadoes will be exa...

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