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3 Great Router Jigs North Brunswick NJ

This Dadoing Jig takes the guesswork out of routing dadoes, because setting the exact width is virtually foolproof. Being able to tailor the dadoes' width to precisely match the thickness of shelves is a real blessing when you’re building cabinets with hardwood plywood, which is always undersize in thickness.

The Home Depot
(732)438-5980
4095 US Route 1
Monmouth Junction, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(609)987-8686
701 Nassau Park Blvd
Princeton, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(908)222-7700
1515 Route 22
Watchung, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(609)585-0411
750 Highway Rt 130
Robbinsville, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Willard Brothers Lumber
(800) 320-6519
300 Basin Road
Trenton, NJ

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AGINCOURT
(908) 874-8234
212 E Mountain Rd
Hillsborough, NJ

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The Home Depot
(908)252-0101
736 Route 202 South
Bridgewater, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(609)426-2441
739 Route 33 West
E Windsor, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(609)393-3697
1621 N Olden Avenue
Ewing, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(908)782-2577
244 Highway 202
Flemington, NJ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

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3 Great Router Jigs

3 Great Router Jigs

Make your router a workshop workhorse.

by Tim Johnson

If you only use your router to rout decorative edges, you’re missing the boat. Your router can be the most versatile tool in your shop. The secret to unlocking your router’s potential is to use it with specialized jigs. A dovetail jig is a perfect example: With this jig, your router can do the same job as an expensive dovetailing machine. 

Fortunately, you can make many useful router jigs in your shop without spending an arm and a leg. I’ll show you three simple jigs that will expand your woodworking capabilities by leaps and bounds: one for dadoing, one for mortising and one for making shelf pin holes. Although these jigs have been around since the dawn of routers, they’re indispensable additions to any woodworking shop. 

Dadoing Jig

This jig (Fig. A, below) takes the guesswork out of routing dadoes, because setting the exact width is virtually foolproof. Being able to tailor the dadoes’ width to precisely match the thickness of shelves is a real blessing when you’re building cabinets with hardwood plywood, which is always undersize in thickness. 

This jig accommodates wood up to 24 in. wide. Its double T-square design guarantees dadoes that are square to the edges on both left and right cabinet sides. Positioning the jig couldn’t be easier—just line up the fixed fence with the top of each dado. This jig must be used with a pattern bit (see photo, left, and Sources, page 43). This combination is perfect for use with nominal 3/4-in.-thick plywood. It allows routing dadoes from 5/8 to 1-1/8 in. wide and up to 1/2 in. deep.

Make the Jig

1. Glue and screw the fixed fence (A) to the rails (B). Make sure the joints are perfectly square. 

2. Rout the slots in the adjustable fence (C) on a router table, using the router table’s fence and a 5/16-in. straight bit. 

3. Use the adjustable fence’s slots to locate the rails’ carriage bolt holes. Lay the fence on the jig, snug against the fixed fence and flush with the rails. Using a pencil, transfer the slot locations to the rails. 

4. Drill and counterbore the holes.

5. Install the carriage bolts. 

A pattern bit is a flush-trim bit with the bearing mounted on the shaft.  

Use The Jig

Photo 1: Position the fixed fence on a line indicating the top of each dado. Always orient the jig with the fixed fence at the top of the workpiece. Make sure the jig’s rail is firmly seated against the edge. Then clamp both pieces to your bench. 

Both rails are square to the fixed fence, so it doesn’t matter which rail registers the jig. Out of habit, though, I always register the jig against the front edge of the workpiece. 

Photo 2: Set the adjustable fence using offcuts from your shelves as spacers. This method guarantees that the dadoes will be exa...

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