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9 Tips for Beating Router Tear-Out Gillette WY

Trying to hog out a clean edge in one pass is asking for tear-out trouble. Instead of gambling with an expensive piece of wood, take the time to make at least two passes: one heavy pass and a very light final pass.

The Home Depot
(307)686-8128
1105 E Boxelder Road
Gillette, WY
Hours
Mon-Sat: 7:00am-9:00pm
Sun: 7:00am-8:00pm

Knecht Home Center Of Gillette
(307) 687-7978
110 West Lakeway
Gillette, WY
 
Bloedorn Lumber Bldg Materials
(307) 682-3101
2809 Fern
Gillette, WY
 
The Home Depot
(307)674-6669
2050 Coffeen Avenue
Sheridan, WY
Hours
Mon-Sat: 7:00am-8:00pm
Sun: 8:00am-8:00pm

The Home Depot
(307)686-8128
1105 E Boxelder Road
Gillette, WY
Hours
Mon-Sat: 7:00am-9:00pm
Sun: 7:00am-8:00pm

Ace Hardware
(307) 687-1166
Powder Basin Center Su 255, 2610 S Douglas Hwy, Right next to Wal-Mart and
Gillette, WY
 
Gillette - Auth Hometown
(307) 686-1436
305 E Lakeway Rd
Gillette, WY
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-19
Sun:11-16
Store Features
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-19
Sun:11-16

Kmart 4863 / Cross Merch
(307) 687-7774
2150 S Douglas Hwy
Gillette, WY
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

The Home Depot
(307)362-3716
1925 Foothill Blvd
Rock Springs, WY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(307)472-6505
4900 East 2nd Street
Casper, WY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

9 Tips for Beating Router Tear-Out

9 Tips for Beating Router Tear-Out

Stop router disasters before they start.

by Eric Smith

Snap, crackle, crunch! 

No, it’s not your breakfast cereal. That’s the sound of router tear-out.

Aaargh! 

And that’s the sound of a woodworker facing a do-over or repair. 

Tear-out can happen cutting across or against the grain, cutting too deeply, using a dull bit or just running into a hidden flaw. One thing’s for sure: It’ll always happen at the worst possible time. Although it can’t completely be avoided, you can definitely minimize the chances of tear-out by following some simple techniques and precautions—without adding a lot of time or expense to your projects.

Pay Attention to Grain Direction

Visualize a feather cut by a router. It would be a mess, of course, but the point is that when you rout against the grain (see photo, left), the wood reacts just like a feather. The grain is running right into the bit rotation. The wood’s fibers are likely to catch and break apart ahead of the cut, producing tear-out. But when you run the router with the grain (see photo, right), you get a smooth cut. 

Feeding your stock so the grain direction crashes head on into the bit rotation is like running your finger the wrong way on a feather. Nasty tear-out is almost a sure thing. 

Flip a board end for end to change the direction from which the grain meets the cutter. Now the grain flows in the same direction as the bit rotation. The result will be a smooth cut with little or no tear-out worries.

Make a Very Light Final Pass

Trying to hog out a clean edge in one pass is asking for tear-out trouble. Instead of gambling with an expensive piece of wood, take the time to make at least two passes: one heavy pass and a very light final pass. 

Because the final pass is just a shaving cut, the bit is a lot less likely to catch and tear the wood fibers. You’ll get a smooth surface, even if the grain is going the wrong way.

Use a Down-Cutting Spiral Bit for Flush Trimming

Down-cutting spiral bits push down on the wood’s surface. The result is a clean, tear-out-free shearing cut. Down-cutting spiral bits work especially well for trimming or cutting through delicate veneers, melamine, laminates and highly figured woods. 

Use a Zero-Clearance Fence

A zero-clearance fence backs up the wood as it’s fed into the router bit, making it difficult for the wood to chip.

To make a zero-clearance fence, set the router bit at the height and depth you want. If you have removable subfences, turn the router on and slowly slide the infeed side of the fence into the bit.  If your fence has a fixed face, clamp temporary subfences on both sides. With the router running, loosen the clamps on the infeed fence enough to slowly slide the subfences into the spinning bit.


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