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Benchtop Mortisers Boone NC

Traditionally, mortisers used fast-speed, 3,450 rpm motors, but now slow-speed machines are also on the market. Three of the machines we tested have 1,725-rpm motors. Read on to learn more.

Lowe's
(828) 262-0773
1855 Blowing Rock Road
Boone, NC
Hours
M-SA 7 am - 9 pm
SU 9 am - 7 pm

Watauga Building Supply Inc.
(828) 264-2475
587 Hwy 105 Extension
Boone, NC
 
FARMERS RENTALS AND POWER
828-264-6044
678 HWY 105 EXTENSION BOONE, NC, 28607
Boone, NC
 
Kmart 9547 / Cross Merch
(828) 264-1901
1620 Blowing Rock Rd
Boone, NC
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :0-0 and for Sat:0-0
Sun:0-0
Store Features
Monday To Friday Working Hours is :0-0 and for Sat:0-0
Sun:0-0

Lowe's of Banner Elk
828-897-8700
2014 Tynecastle Highway Banner Elk, NC, 28604
Banner Elk, NC
 
Boone Mall E6
(828) 264-7327
1180 Blowing Rock Rd
Boone, NC
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12.5-17.5
Store Features
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12.5-17.5

NEW RIVER BUILDING SUPPLY
828-264-5650
PO BOX 2960 BOONE, NC, 28607
Boone, NC
 
LOWE'S OF BOONE, N. C.
828 262-0773
1855 BLOWING ROCK ROAD BOONE, NC, 28607
Boone, NC
 
Lowe's
(828) 897-8700
2014 Tynecastle Highway
Banner Elk, NC
Hours
M-SA 7 am - 9 pm
SU 9 am - 6 pm

W Jefferson - Auth Hometown
(336) 246-7131
203 E 1St St
W Jefferson, NC
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12-17
Store Features
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12-17

Benchtop Mortisers

Benchtop Mortisers

For $250 and half an hour's worth of simple improvements, you can cut precise mortises all day.

Mortising machines first answered the prayers of mortise-cutting woodworkers over 120 years ago. Today you can buy a miniaturized descendant of those old-timers. Though they're not the only powered option you have for mortising these days, their square mortises are the perfect match for tablesawn tenons. We tested eight benchtop machines designed to cut mortises up to 1/2-in. wide. They're similar in size and capacity, and all but one sell for less than $250. They all use the same specialized chisels and drill bits. The machines are easy to set up and ready to cut mortises within 20 minutes. After our own testing, we invited a group of professional and amateur woodworkers to try out the machines as well. All together, we cut hundreds of mortises with each machine, using 1/4-in. to 1/2-in. chisel sets, in mahogany, red oak and maple.

Benchtop Mortisers

It's Okay to buy Cheap Bits
For testing, each machine was outfitted with new chisel sets from the same manufacturer. We tried sets from British, American, Austrian and Japanese manufacturers before deciding to use the cheapest ones, which are made in Taiwan. You can spend a lot of money on chisel sets, but we think these inexpensive ones (usually less than $20), are a good buy. Out of the box, they needed the least amount of sharpening. They cut clean mortises and we found them easy to resharpen. Besides, accidents happen, bits get ruined and it's less traumatic to replace a cheap set. Taiwanese sets are usually available from suppliers who sell benchtop mortisers.

A HOLLOW CHISEL with an auger bit inside is the secret to machines that cut aquare mortises. First the auger roughs out the mortise by drilling a hole and clearing the chips. To square the corners, you have to force the chisel through the wood. This can take a lot of force-a square 1/2-in. mortise chisel has a 2-in. cutting edge. That's why mortising machines take muscle to operate.

The Major Difference Between Machines Is Motor Speed
Traditionally, mortisers used fast-speed, 3,450 rpm motors, but now slow-speed machines are also on the market. Three of the machines we tested have 1,725-rpm motors. Why the change? Manufacturers we talked to say slower speeds increase the life of the chisel sets. We think that's one reason slow-speed machines are less stressful to use. You don't have to worry about overheating the tooling. They're also quieter and rarely cause smoke. However, they don't cut mortises as easily as fast-speed machines. At a comfortable feed rate, we found cutting 1/2-in. mortises takes 5 to 10 foot/pounds more effort. Fast or slow speed? You have a choice between cutting ease and ease of mind.

Tune UP THE AUGER before you use it. With a small file, remove leftover machining burrs from the inside adge of it's scoring spur and the a...

Click here to read the rest of the article from American Woodworker