American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 
» » »

Carbide Cutterheads for Jointers Loudon TN

On average, the initial additional expense of a segmented carbide cutterhead is about the same as the cost for 20 HSS knife sharpenings, so you’ll eventually recoup your investment on the carbide model. With a segmented cutterhead, you basically pay up front for sharpenings but you get to enjoy all the benefits of carbide right away.

The Home Depot
(865)986-6116
250 Abbie Drive
Lenoir City, TN
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(865)983-6200
943 Foot Hills Mall Dr
Maryville, TN
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Co/Op Ace Hardware
(865) 458-2057
2084 W Lee Hwy
Loudon, TN
 
Sweetwater - D
(423) 337-2870
902 S Main St
Sweetwater, TN
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21
Store Features
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21

UNITED RENTALS/Knoxville, TN
(865) 693-5761
10224 Kingston Pike Knoxville, TN, 37922
Knoxville, TN
 
The Home Depot
(865)691-9500
9361 Kingston Pike
Knoxville, TN
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Fastenal- Loudon
865-458-0404
155A Natalie Blvd Loudon, TN, 37774
Loudon, TN
 
Ace Hardware of Dixie Lee Jct
(865) 988-5285
19670 Highway 11 E, WATT ROAD
Dixie Lee Jct, TN
 
Foothills Farmers Co-op
(423) 337-3551
776 New Highway 68
Sweetwater, TN
 
Browder's Ace Hardware
(865) 376-7606
1100 Ladd Landing Blvd, Ladd Landing Shopping Center
Kingston, TN
 

Carbide Cutterheads for Jointers

Carbide Cutterheads for Jointers

Cut manufactured materials and make fewer knife changes.

by Dave Munkittrick

The latest thing in jointers is the segmented carbide insert cutterhead. Instead of high-speed steel (HSS) knives, the cutterhead is peppered with an array of solid-carbide inserts (photo at right). During our 8-in. jointer tool test (see “Tool Test: 8-in. Jointers,” page 52), we had a chance to compare these new cutterheads head-to-head with their straight-knife cousins. We like what we saw and now use some of them in our shop. They’ve received unanimous thumbs-up from all users. Carbide took over in a hurry when it was introduced on saw blades, router bits and shaper knives. I wouldn’t be surprised to see the same trend occur with jointer and planer knives. Cost

At $300 to $400, segmented carbide cutterheads aren’t inexpensive. But consider the cost of sharpening HSS knives (about $15 a set) and the need for an extra set of knives to replace the ones being sharpened (about $30). On average, the initial additional expense of a segmented carbide cutterhead is about the same as the cost for 20 HSS knife sharpenings, so you’ll eventually recoup your investment on the carbide model. With a segmented cutterhead, you basically pay up front for sharpenings but you get to enjoy all the benefits of carbide right away.

Replacing the inserts after all four edges are dull will cost $120 to $200, depending on the number of inserts in the head and the cost of each insert. 

Changing Inserts

Rotating or changing the inserts is a somewhat tedious but straightforward task. You must be meticulously clean when changing or rotating inserts. Even a little sawdust under one insert can leave an uneven cut. 

Segmented Cutterheads Take More Power

I’ve noticed that the segmented cutterheads take more feed pressure and demand more horsepower from the jointer. According to Curt Wilke of Wilke Machinery, which distributes several brands of jointers, this is because the segmented cutterhead always has several inserts cutting at any given time. A standard straight knife has an impulse cutting action. Each knife takes its cut with a rest period between. 

5 Big Advantages

1. Longevity 

A single set of carbide inserts will outlast a conventional knife set by approximately 40 times. That’s because each insert is made of solid carbide and has four cutting edges. Each edge will last up to 10 times longer than a typical HSS knife-edge. Multiply that number by the four edges on each insert and you get 40 conventional knife sharpenings built in to each set of carbide inserts. Remember that when you’re weighing the extra cost of a segmented carbide cutterhead. 

2. Jointing Manufactured Materials 

Carbide inserts allow you to joint manufactured materials, such as melamine and MDF, which would instantly dull HSS knives (photo at left).

Click here to read the rest of the article from American Woodworker