American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Cathedral Style Cabinet Doors Galax VA

Cathedral raised-panel doors are beautiful, but they can beintimidating to make. After many years of teaching students how to makethese doors, I've got a trick or two up my sleeve to simplify theprocess and remove some of the fear factor. Here's a tried-and-truerecipe to help you safely and successfully make beautiful doors.

Blevins Do it Best Building
(276) 236-8171
302 South Main Street
Galax, VA
 
LOWE'S OF GALAX, VA.
276 238-3000
8417 CARROLLTON/PIKE ROAD GALAX, VA, 24333
Galax, VA
 
Blevins Do it Best Building
(336) 372-4000
652 North Main Street
Sparta, NC
 
The Home Depot
(703)327-3517
25000 Riding Plaza
Chantilly, VA
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(703)619-5124
7710 Richmond Hwy
Alexandria, VA
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Galax - Auth Hometown
(276) 238-8600
972 E Stuart Dr
Galax, VA
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-20
Thu:9-20
Fri:9-20
Sat:9-19
Sun:12-18
Store Features
Mon:9-19
Tue:9-19
Wed:9-20
Thu:9-20
Fri:9-20
Sat:9-19
Sun:12-18

Lowe's
(276) 238-3000
8417 Carrollton/Pike Road
Galax, VA
Hours
M-SA 7 am - 9 pm
SU 9 am - 7 pm

Blevins Do it Best Building
(336) 363-2216
7258 Hwy 21 South
Glade Valley, NC
 
The Home Depot
(804)744-6311
12300 Chattanooga Plaza
Midlothian, VA
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(703)670-3699
14025 Foulger Square
Woodbridge, VA
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Cathedral Style Cabinet Doors

Cathedral Style Cabinet Doors



Cathedral raised-panel doors are beautiful, but they can be intimidating to make. After many years of teaching students how to make these doors, I've got a trick or two up my sleeve to simplify the process and remove some of the fear factor. Here's a tried-and-true recipe to help you safely and successfully make beautiful doors.

There are a few specialized tools you must have to make cathedral doors. Start with a suitable router table. It should be equipped with a2-hp or higher variable-speed router that accepts 1/2-in.-shank router bits. You'll also need a band saw or jigsaw for cutting the curves and a set of door-making router bits. The bits and a template set will set you back nearly $400, but they are a big part of what makes this technique airtight. The good news is the router bits are not specific to cathedral-top doors; they can be used to make any frame-and-panel door.


You'll need a two-piece matched rail-and-stile set (about $135) to make the frame. It's easier to get good results with a two-piece set than with a one-piece reversible bit. With a two-piece set, you feed all the pieces face down. Reversible bits use one arbor with removable cutters. Some parts are machined face up, others face down. This often results in poor alignment between rails and stiles. Plus, it's a hassle to have to change cutters on the arbor. Bits with a 1/2-in. shank will produce less chatter and a smoother cut than those with 1/4-in. shank.



The end-grain cutter is used only on the rail ends and produces the tongue and the mating profile to the molded edge. The depth of cut is controlled by a bearing that rides against the tongue. Mark a number 1on the end of the shaft with a permanent marker, because it's the first cutter you'll use.

The long-grain cutter is used on the inside edge of all the frame pieces. It makes the groove for both the panel and the tongue on the end of the rails. It also forms the molded edge you see around the inside of the frame. Label this bit with the number 2.



Usea back-cutting panel raiser (about $150) to make the panel. The main cutter cuts a broad profile in the face of the panel. At the same time, the back cutter sweeps material off the back of the panel to leave a perfectly sized tongue for the  groove in the frame. Our favorite bits come with two bearings: The large-diameter bearing is used for the first pass and the small bearing for the final pass.

Make the Frame
First, cut all the frame pieces (see “Sizing a Door,”). For a good-looking, stable door, make the frame from straight-grained wood. Next, on your router table, set up the end-grain cutter for machining the rail ends. Cutting end grain before long grain helps prevent blow-out on the rails. Here's a memory device for you: Machine the Rails before the Stiles, because R comes before S in the alphabet. Mark the back of all the frame pieces. They get ...

Click here to read the rest of the article from American Woodworker