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Crown Molding on the Tablesaw Evansville IN

Start by cutting coves that match the concave curves. These cuts require a fence clamped at an angle and several passes, with the blade raising 1/16 in. each time. Cut the cove at the bottom of the molding with the blade set at 1/4 in. and the fence at 18 degrees.

Woodcraft - Evansville, IN
(812) 479-9663
Eastland Place Shopping Center
Evansville, IN

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The Home Depot
(812)471-1132
333 N Burkhardt Rd
Evansville, IN
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Mon-Thur: 6:00am-9:00pm
Fri-Sat: 6:00am-10:00pm
Sun: 8:00am-7:00pm

Ryan's Ace Hdw & Rental
(812) 402-1223
4530 N 1st Ave
Evansville, IN
 
LOWE'S OF W. EVANSVILLE, IND.
812 424-7605
103 SOUTH RED BANK ROAD EVANSVILLE, IN, 47712
Evansville, IN
 
Lowe's
(812) 424-7605
103 South Red Bank Road
Evansville, IN
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M-SA 6 am - 10 pm
SU 8 am - 7 pm

The Home Depot
(812)423-6710
5230 Pearl Drive
Evansville, IN
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Mon-Thur: 6:00am-9:00pm
Fri-Sat: 6:00am-10:00pm
Sun: 8:00am-7:00pm

Fastenal- Evansville
812-867-5369
8501 Baumgart Rd Evansville, IN, 47725
Evansville, IN
 
Fastenal- Evansville
812-464-5493
1401 Virginia Ave Evansville, IN, 47711
Evansville, IN
 
LOWE'S OF E. EVANSVILLE, IND.
812 475-9655
6716 OAK GROVE ROAD EVANSVILLE, IN, 47715
Evansville, IN
 
Washington Sq
(812) 473-8200
1100 S Green River Rd
Evansville, IN
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Sears Stores
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Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18
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Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18

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Crown Molding on the Tablesaw

Crown Molding on the Tablesaw

by Tim Johnson

Finding factory-made crown molding to match your cherry or walnut dream project isn’t so easy. Most lumberyards only stock crown molding in pine and oak. Ordering by mail is slow and expensive, especially if you only need a few feet of molding. And there’s a good chance the molding you receive won’t match the color or the grain of the wood in your project.

The solution to these problems is simple: Make your own crown molding. Then you’ll be able to say, “I built this project by myself,” without thinking, “Well, almost.”

I’ll show you how to make classic crown molding on a tablesaw, using a general-purpose blade to shape the profile. Finishing requires a scraper, a block plane, a length of PVC pipe, sandpaper and elbow grease.

You can create almost any molding profile using this method. The molding shown here crowns the “ Grand Bookcase ”.


A Simple Procedure

To make the molding, you simply draw its profile on the ends of a blank and then cut away the waste, using the drawn-on profile to set the fence and blade height for each cut. Ideally, the cuts barely score the profile line. Planing, scraping and sanding finish the job. Cuts made too deep would require additional sanding that slightly changes the profile.

Create curved shapes by passing the blank over the blade at an angle or by adjusting the blade’s height between adjacent passes. Create flat surfaces by tilting the blade. Some cuts require turning the molding end for end or feeding it on its edge.

My saw has a left-tilting blade. If your blade tilts to the right, work from the opposite side of the rip fence and reverse the orientation of the blanks.



Transfer the Profile

Make a full-size pattern of the molding (Fig. A, below) by reducing it to 78 percent on a photocopier. (Adjust the percentage, if needed, to match the pattern to your blank’s length and width.)Use this pattern to draw the molding’s profile onto both ends of all of your molding blanks, including a couple extra blanks for test-cutting. Your blanks must all be the same width and thickness. Lengths can vary.

Photo 1: Start by cutting coves that match the concave curves. These cuts require a fence clamped at an angle and several passes, with the blade raising 1/16 in. each time. Cut the cove at the bottom of the molding with the blade set at 1/4 in. and the fence at 18 degrees. Cut the large cove at the top of the molding with the blade at 9/32 in. and the fence at 24 degrees.

Guides, which have been cut to the correct angles on a miter saw, make it easy to position the fence. Raise the blade, lay the guide against the blade’s side and lay the fence against the guide.

The fence must be angled correctly to set it at the proper distance from the blade.

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