American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Curved Corner Edging Beckley WV

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

LOWE'S OF BECKLEY, W. VA.
304 253-6000
1048 N. EISENHOWER DR. BECKLEY, WV, 25801
Beckley, WV
 
LOWE'S OF BECKLEY, WV
304 250-2000
1210 NORTH EISENHOWER DRIVE BECKLEY, WV, 25801
Beckley, WV
 
Crossroads Mall
(304) 254-2000
100 Crossroads Mall
Mount Hope, WV
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18

Fayette Awnings & Glass, Inc.
(304) 469-4503
1555 E Main
Oak Hill, WV
 
Lowe's
(304) 574-5000
46 Fayette Town Center Road
Fayetteville, WV
Hours
M-SA 7 am - 9 pm
SU 9 am - 7 pm

Lowe's
(304) 250-2000
1210 North Eisenhower Drive
Beckley, WV
Hours
M-SA 7 am - 9 pm
SU 9 am - 8 pm

Kmart 9207 / Cross Merch
(304) 252-8537
301 Beckley Plaza
Beckley, WV
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

Coal City Hardware
(304) 683-6341
1978 Coal City Rd
Coal City, WV
 
Oak Hill - D
(304) 469-6012
9000 Fayetteville Rd
Oak Hill, WV
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21
Store Features
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21

Hinton Hardware Company
(304) 466-2011
107 Maple Street
Hinton, WV
 

Curved Corner Edging

Curved Corner Edging

3 templates produce a flawless round-cornered solid-wood border on a veneer top.

by Jon Stumbrus

Have you ever marveled at large, expensive conference tables with thick, solid edging and curved corners? The center of the table is usually a beautiful veneer surrounded by solid-wood edging that not only looks cool but can stand up to a lot of abuse from chairs. It doesn’t take long for a woodworker’s eye to stray from the beautiful looks to the daunting joinery on those rounded corners. “How did they do that?” we wonder. To cut these parts, big shops use a computer-controlled router that costs more than most luxury cars. Here’s how you can get the same results in your garage shop with a few simple templates and a handheld router. The templates give you an automatic fit between the inside curve of the edging and the outside curve of the tabletop. 

The next challenge is fitting all those edging pieces around the table. I’ve got a neat trick to help you out there as well. 

Although these are not difficult techniques, you must follow the steps carefully to get good results. I used these techniques to make a 26-in. x 50-in. tabletop that has a 1-in.-thick by 2-in.-wide edge (Fig. B, page 75). The techniques can be used on any size of table or edge molding (see also “ Teak Coffee Table ”).

Build the Templates

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

To make the one-time pattern, use a compass to lay out the corner arc radius you desire on a 10-in.-square piece of 3/8-in. MDF. Saw and sand the corner to final shape. Attach the pattern with screws to another 10-in. square of 3/8-in.-thick MDF. Use a 3/8-in.-dia. bottom-bearing flush-trim bit to cut out Template 1 on the router table (Photo 1). Add guide strips to the sides to complete Template 1. 

Use the offcut from Template 1 and a 1-1/8-in.-dia. bearing on your 3/8-in.-dia. bit to make Template 2 (Photo 2). Use a corner blank as a spacer to locate the guide strips on the bottom of Template 2 (Fig. C, page 76). The strips center the corner blank in the jig. You’ll need to build a hold-down jig (Fig. D, page 77). Template 2 is used in conjunction with the hold-down jig to rout the curve on the inside of the corner edging. You may have to adjust the cutout and/or the height of the spacer blocks on the jig to accommodate different radii or edging thicknesses.

Template 3 is used to create the outside curve on the hardwood border. Simply saw and sand it to final shape and add guide strips. 

Rout the Parts

Click here to read the rest of the article from American Woodworker