American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Curved Corner Edging Fort Morgan CO

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

Fastenal- Ft. Morgan
970-867-4475
19873 US Highway 34 Ft. Morgan, CO, 80701
Ft. Morgan, CO
 
Bloedorn Lumber Building Mtrls
(970) 867-5646
130 State Street
Fort Morgan, CO
 
Ft Morgan - Auth Hometown
(970) 867-5200
1997 E Piatte Ave
Fort Morgan, CO
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-18
Tue:9-18
Wed:9-18
Thu:9-18
Fri:9-18
Sat:9-18
Sun:12.5-17.5
Store Features
Mon:9-18
Tue:9-18
Wed:9-18
Thu:9-18
Fri:9-18
Sat:9-18
Sun:12.5-17.5

Country Do it Best Hardware
(970) 483-7312
218 Main St.
Wiggins, CO
 
The Home Depot
(303)743-7557
14001 E Mississippi Ave
Aurora, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Mr. D'S Ace Home Center
(970) 867-3303
1000 East Platte Avenue
Fort Morgan, CO
 
Murdoch's Ranch & Home Supply
(970) 542-1515
1207 W. Platte Avenue
Fort Morgan, CO
 
Farm & Home Hardware
(970) 842-2879
122 Custer St
Brush, CO
 
The Home Depot
(303)410-0861
12169 Sheridan Blvd
Broomfield, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Rockler Woodworking and Hardware #3
(303) 782-0588
2553 S. Colorado Blvd. Suite 108
Denver, CO

Data Provided by:
Data Provided by:

Curved Corner Edging

Curved Corner Edging

3 templates produce a flawless round-cornered solid-wood border on a veneer top.

by Jon Stumbrus

Have you ever marveled at large, expensive conference tables with thick, solid edging and curved corners? The center of the table is usually a beautiful veneer surrounded by solid-wood edging that not only looks cool but can stand up to a lot of abuse from chairs. It doesn’t take long for a woodworker’s eye to stray from the beautiful looks to the daunting joinery on those rounded corners. “How did they do that?” we wonder. To cut these parts, big shops use a computer-controlled router that costs more than most luxury cars. Here’s how you can get the same results in your garage shop with a few simple templates and a handheld router. The templates give you an automatic fit between the inside curve of the edging and the outside curve of the tabletop. 

The next challenge is fitting all those edging pieces around the table. I’ve got a neat trick to help you out there as well. 

Although these are not difficult techniques, you must follow the steps carefully to get good results. I used these techniques to make a 26-in. x 50-in. tabletop that has a 1-in.-thick by 2-in.-wide edge (Fig. B, page 75). The techniques can be used on any size of table or edge molding (see also “ Teak Coffee Table ”).

Build the Templates

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

To make the one-time pattern, use a compass to lay out the corner arc radius you desire on a 10-in.-square piece of 3/8-in. MDF. Saw and sand the corner to final shape. Attach the pattern with screws to another 10-in. square of 3/8-in.-thick MDF. Use a 3/8-in.-dia. bottom-bearing flush-trim bit to cut out Template 1 on the router table (Photo 1). Add guide strips to the sides to complete Template 1. 

Use the offcut from Template 1 and a 1-1/8-in.-dia. bearing on your 3/8-in.-dia. bit to make Template 2 (Photo 2). Use a corner blank as a spacer to locate the guide strips on the bottom of Template 2 (Fig. C, page 76). The strips center the corner blank in the jig. You’ll need to build a hold-down jig (Fig. D, page 77). Template 2 is used in conjunction with the hold-down jig to rout the curve on the inside of the corner edging. You may have to adjust the cutout and/or the height of the spacer blocks on the jig to accommodate different radii or edging thicknesses.

Template 3 is used to create the outside curve on the hardwood border. Simply saw and sand it to final shape and add guide strips. 

Rout the Parts

Click here to read the rest of the article from American Woodworker