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Curved Corner Edging Pacific MO

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

The Home Depot
(636)536-0675
390 Thf Boulevard
Chesterfield, MO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(636)922-1281
6190 Mid River Mall Dr
St Peter, MO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Pacific Do it Best Lumber
(636) 271-4863
625 S Fourth St
Pacific, MO
 
Dickey Bub True Value
(636) 587-3900
100 Hilltop Village Center Drive
Eureka, MO
 
Lowe's
(636) 728-0163
290 T.H.F. Blvd
Chesterfield, MO
Hours
M-SA 6 am - 10 pm
SU 8 am - 8 pm

The Home Depot
(636)207-8875
13929 Manchester Rd
Ballwin, MO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(314)909-7771
10890 Sunset Hills Plaza
Saint Louis, MO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Gray Summit Do it Best
(636) 451-2707
2625 Highway 100
Gray Summit, MO
 
LOWE'S OF CHESTERFIELD, MO.
636 728-0163
290 THF BLVD CHESTERFIELD, MO, 63005
Chesterfield, MO
 
Hall Brothers Lumber Co.
(636) 583-2114
503 N Washington
Union, MO
 

Curved Corner Edging

Curved Corner Edging

3 templates produce a flawless round-cornered solid-wood border on a veneer top.

by Jon Stumbrus

Have you ever marveled at large, expensive conference tables with thick, solid edging and curved corners? The center of the table is usually a beautiful veneer surrounded by solid-wood edging that not only looks cool but can stand up to a lot of abuse from chairs. It doesn’t take long for a woodworker’s eye to stray from the beautiful looks to the daunting joinery on those rounded corners. “How did they do that?” we wonder. To cut these parts, big shops use a computer-controlled router that costs more than most luxury cars. Here’s how you can get the same results in your garage shop with a few simple templates and a handheld router. The templates give you an automatic fit between the inside curve of the edging and the outside curve of the tabletop. 

The next challenge is fitting all those edging pieces around the table. I’ve got a neat trick to help you out there as well. 

Although these are not difficult techniques, you must follow the steps carefully to get good results. I used these techniques to make a 26-in. x 50-in. tabletop that has a 1-in.-thick by 2-in.-wide edge (Fig. B, page 75). The techniques can be used on any size of table or edge molding (see also “ Teak Coffee Table ”).

Build the Templates

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

To make the one-time pattern, use a compass to lay out the corner arc radius you desire on a 10-in.-square piece of 3/8-in. MDF. Saw and sand the corner to final shape. Attach the pattern with screws to another 10-in. square of 3/8-in.-thick MDF. Use a 3/8-in.-dia. bottom-bearing flush-trim bit to cut out Template 1 on the router table (Photo 1). Add guide strips to the sides to complete Template 1. 

Use the offcut from Template 1 and a 1-1/8-in.-dia. bearing on your 3/8-in.-dia. bit to make Template 2 (Photo 2). Use a corner blank as a spacer to locate the guide strips on the bottom of Template 2 (Fig. C, page 76). The strips center the corner blank in the jig. You’ll need to build a hold-down jig (Fig. D, page 77). Template 2 is used in conjunction with the hold-down jig to rout the curve on the inside of the corner edging. You may have to adjust the cutout and/or the height of the spacer blocks on the jig to accommodate different radii or edging thicknesses.

Template 3 is used to create the outside curve on the hardwood border. Simply saw and sand it to final shape and add guide strips. 

Rout the Parts

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