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Curved Corner Edging Sandusky OH

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

The Home Depot
(419)626-6493
715 Crossings Road
Sandusky, OH
Hours
Mon-Thur: 7:00am-9:00pm
Fri-Sat: 7:00am-10:00pm
Sun: 8:00am-8:00pm

Sandusky Mall
(419) 627-4700
4314 Milan Rd
Sandusky, OH
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:11-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:11-18

Lowe's
(419) 624-6000
5500 Milan Road - Space 304
Sandusky, OH
Hours
M-SA 7 am - 9 pm
SU 8 am - 8 pm

Ace Hardware
(419) 433-4797
402 Cleveland Rd E, Dairy Queen in Commerce Plaza
Huron, OH
 
Gordon Lumber Company
(419) 732-2179
152 S E Catawba Road
Port Clinton, OH
 
LOWE'S OF SANDUSKY, OH.
419 624-6000
5500 MILAN RD. - SPACE 304 SANDUSKY, OH, 44870
Sandusky, OH
 
Fastenal- Sandusky
419-621-8228
3501 Venice Road Sandusky, OH, 44870
Sandusky, OH
 
Gordon Lumber Company
(419) 433-2442
902 Taylor Avenue
Huron, OH
 
Huron Cement Products Co.
(419) 433-4161
617 Main St
Huron, OH
 
Port Clinton Hardware
(419) 734-9243
1608 E Perry St, Next to McDonalds / Port Clinton
Port Clinton, OH
 

Curved Corner Edging

Curved Corner Edging

3 templates produce a flawless round-cornered solid-wood border on a veneer top.

by Jon Stumbrus

Have you ever marveled at large, expensive conference tables with thick, solid edging and curved corners? The center of the table is usually a beautiful veneer surrounded by solid-wood edging that not only looks cool but can stand up to a lot of abuse from chairs. It doesn’t take long for a woodworker’s eye to stray from the beautiful looks to the daunting joinery on those rounded corners. “How did they do that?” we wonder. To cut these parts, big shops use a computer-controlled router that costs more than most luxury cars. Here’s how you can get the same results in your garage shop with a few simple templates and a handheld router. The templates give you an automatic fit between the inside curve of the edging and the outside curve of the tabletop. 

The next challenge is fitting all those edging pieces around the table. I’ve got a neat trick to help you out there as well. 

Although these are not difficult techniques, you must follow the steps carefully to get good results. I used these techniques to make a 26-in. x 50-in. tabletop that has a 1-in.-thick by 2-in.-wide edge (Fig. B, page 75). The techniques can be used on any size of table or edge molding (see also “ Teak Coffee Table ”).

Build the Templates

Templates 1 and 2 (Fig. A, above) produce the curved outside corner on the tabletop and the matching inside on the solid-wood edging. To make the matching templates, you first need to make a one-time pattern to cut the profile on Template 1 (Photo 1). That template’s profile is cut from a 10-in.-square blank that yields an offcut. The offcut in turn is used to make Template 2, ensuring a perfect fit.

To make the one-time pattern, use a compass to lay out the corner arc radius you desire on a 10-in.-square piece of 3/8-in. MDF. Saw and sand the corner to final shape. Attach the pattern with screws to another 10-in. square of 3/8-in.-thick MDF. Use a 3/8-in.-dia. bottom-bearing flush-trim bit to cut out Template 1 on the router table (Photo 1). Add guide strips to the sides to complete Template 1. 

Use the offcut from Template 1 and a 1-1/8-in.-dia. bearing on your 3/8-in.-dia. bit to make Template 2 (Photo 2). Use a corner blank as a spacer to locate the guide strips on the bottom of Template 2 (Fig. C, page 76). The strips center the corner blank in the jig. You’ll need to build a hold-down jig (Fig. D, page 77). Template 2 is used in conjunction with the hold-down jig to rout the curve on the inside of the corner edging. You may have to adjust the cutout and/or the height of the spacer blocks on the jig to accommodate different radii or edging thicknesses.

Template 3 is used to create the outside curve on the hardwood border. Simply saw and sand it to final shape and add guide strips. 

Rout the Parts

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