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Desktop Clock Muskego WI

For the clock case, you'll need 1/4-in.-thick mahogany plywood. It doesn't take much, so buy a partial sheet unless you plan to make several clocks. You'llalso need a 3/4-in. x 6-in. x 48-in. piece of mahogany lumber and a chunk of wenge. Buy a piece of wenge that’s at least 3 in. wide by 32 in. long.

The Home Depot
(414)304-1024
6489 S 27th Street
Franklin, WI
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(414)329-1366
11071 W National
West Allis, WI
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Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(262)717-0344
2320 W Bluemound Rd
Waukesha, WI
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Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(262)363-7141
232 E Wolf Run
Mukwonago, WI
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Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-8:00pm

The Home Depot
(414)481-8770
150 West Holt Avenue
Milwaukee, WI
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Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Woodcraft - Milwaukee/New Berlin, WI
(262) 785-6770
14115 W. Greenfield Avenue
New Berlin, WI

Data Provided by:
Boehm-Madisen Lumber Co.
(262) 544-4660
N16 W22100 Jericho Dr.
Waukesha, WI

Data Provided by:
Kettle Moraine Hardwoods
(262) 835-9212
195 S 27th Street
Caledonia, WI

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Rockler Woodworking and Hardware #7
(414) 774-1882
845 N. Mayfair Rd
Milwaukee (Wauwatosa), WI

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The Home Depot
(414)353-5471
4100 North 124th St
Wauwatosa, WI
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Desktop Clock

Desktop Clock

This classic clock tells time, but keeps a secret.

by Jock and Susan Holmen

This clock holds a secret, and its construction involves a few secrets as well. The case is made from 1/2-in.-thick mahogany plywood. You won’t find this at most lumberyards, but you can make your own by gluing together two layers of 1/4-in. plywood. 

Another secret to building this clock is to glue the moldings to the plywood case material first and then miter the parts. It simplifies the building and sure beats mitering all the molding parts individually. Gold painted trim adds sparkle to the finished clock.

Tools and Materials

To build this clock, you’ll need a tablesaw, a planer, a router in a router table and a drill press. You’ll also need a couple of special router bits: a classic bit and a 1/8-in. round-over bit. An adjustable circle cutter is used to cut the round clock opening (see Sources, below). 

The clock is made from Honduras mahogany plywood and lumber, as well as wenge (pronounced Wen-gay or wenj). Wenge is a dark-brown tropical hardwood that nicely complements the mahogany’s reddish-brown. 

For the clock case, you’ll need 1/4-in.-thick mahogany plywood. It doesn’t take much, so buy a partial sheet unless you plan to make several clocks. You’ll also need a 3/4-in. x 6-in. x 48-in. piece of mahogany lumber and a chunk of wenge. Buy a piece of wenge that’s at least 3 in. wide by 32 in. long. It’s more than you actually need, but it’s easier and safer to cut the parts from a piece this size, rather than one that’s smaller. 

The battery-powered clock mechanism is a one-piece insert, which is simply friction-fit into a hole in the clock front. This makes it easy to change the batteries or the time. The total cost to make this clock is about $65 (see Sources, below).

Laminate the Plywood First

Cut two 32-in. x 8-in. pieces of 1/4-in. mahogany plywood (Fig. B, page 35). Notice that the grain runs the short dimension on these parts. Glue these together to form the 1/2-in. mahogany plywood needed for the clock case (Photo 1). After the glue has dried, rip the 1/2-in. plywood to 7-1/2 in. wide on the tablesaw. Take about 1/4 in. off both edges so they are straight and parallel. Next, cut the two 1/8-in. dadoes in the face of the plywood (Photo 2, Fig. A, below).

Attach the Moldings and Trim

Make the upper and lower flat trim pieces (C, D, E and F). Place spacer strips in the small dadoes in the panel to provide a stop for the flat trim to push up against, and glue the flat trim to the 1/2-in. plywood panel (Photo 3). Remove the spacer sticks before the glue dries to prevent them from getting stuck. 

Next cut a strip of mahogany for the top and bottom moldings (G, H, J and K). Use a classic router bit to shape them (Photo 4).

Click here to read the rest of the article from American Woodworker