American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Double-Duty Shop Stool Lafayette CO

Cut the center notches and the sides of the bases using a circular saw (Photo 2). The accuracy of these cuts isn't critical, so you don't need a guide. Cut the legs and inside corners of the notches using the jigsaw.

The Home Depot
(303)661-9600
1200 W Dillon Rd
Louisville, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)449-4221
1600 29th Street
Boulder, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(720)494-0319
393 S Hover Road
Longmont, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)678-1100
10858 Jake Jabs Blvd
Firestone, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)655-1686
2440 Buckley Road
Brighton, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)410-0861
12169 Sheridan Blvd
Broomfield, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)420-2498
7125 W 88th Ave
Westminster, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)255-8000
10003 Grant Street
Denver, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(303)456-4000
5215 Wadsworth Blvd
Arvada, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Frank Paxton Lumber Company - Woodcrafter's Store
(303) 399-6047
4837 Jackson Street PO Box 16343
Denver, CO

Data Provided by:
Data Provided by:

Double-Duty Shop Stool

Double-Duty Shop Stool

It's all plywood, and only uses a half sheet.

by Eric Smith

A combination stool and work support? OK, it’s an odd pair, but in my crowded shop, it makes a lot of sense. Anything that takes up less room is a good idea! The stool’s seat is divided into three pieces. When you raise the center section, you get an absolutely rigid work support that extends to 48 in. high. That’s tall enough to hold long pieces on a drill press or serve as an outfeed support for a bandsaw or tablesaw. Most commercial roller stands don’t extend this high. Just turn a simple handle—a hardware-store eye bolt—and the telescoping top locks in place.


Materials and Tools

Cut all the parts of the stool from one half-sheet (4 ft. x 4 ft.) of 3/4-in. birch plywood (about $25). Birch plywood makes the best-looking stool for the least amount of money. Its faces are free of ugly knots and its edges are virtually free of voids. But you’re free to choose any kind of 3/4-in. plywood without voids,  such as Baltic birch, marine-grade plywood or AB fir plywood. Use plywood-cutting blades in your circular saw and jigsaw to avoid splintering. 

Lay Out the Parts

1. Cut the plywood into two large rectangular pieces (Fig. B, above). Draw a centerline on the smaller piece for laying out two sets of nesting circles. Use a trammel (Fig. D, below) to draw two footrests (C, D) and two top pieces (G, H, Photo 1). Drill start holes to fit your jigsaw blade. Cut all the circles using a jigsaw.

2. Lay out the two base pieces (A, B, Fig. C, center). Use the outside edge of the smaller footrest (C) to draw the curved sections of the legs—it’s simpler than setting up the trammel. Leave a 1/2-in. separation between the two base pieces. Cut the center notches and the sides of the bases using a circular saw (Photo 2). The accuracy of these cuts isn’t critical, so you don’t need a guide. Cut the legs and inside corners of the notches using the jigsaw.

Assemble the Base

3. Test-fit the two base pieces (Photo 3). Trim the notches as needed so the parts fit easily.

4. Sand the edges of the seat and base pieces. Round the corners with a 1/4-in.-radius router bit. 

5. Slide the two base pieces together. Place the smaller footrest on the base. Predrill and countersink screw holes through the footrest and into the base (Fig. A, page 84). Screw and glue the bottom footrest to the base. 

6. Check the fit of the top footrest (D) on the base. It will be tight—trim as needed. Position the top footrest so its face grain runs the opposite way from the grain of the footrest below. Glue and clamp the top footrest to the bottom footrest (Photo 4).

7. Rip the corner braces (E, Photo 5). Flip the plywood sheet over for each succeeding 45-degree cut (Fig. E, page 90). Cut the corner braces to length.

Click here to read the rest of the article from American Woodworker