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Dovetailed Step Stool Missoula MT

Flat wood is essential for successful dovetailing. Boards that are cupped across the grain will be nothing but trouble. Mill rough lumber to 7⁄8 in., taking an even amount off both sides. Sticker the boards so air circulates all around. After a few days, see if the boards are still flat.

The Home Depot
(406)523-0901
2725 Radio Way
Missoula, MT
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-8:00pm

HELLGATE TOOL REPAIR
(406) 549-3067
2006 NORTH AVE W MISSOULA, MT, 59801
Missoula, MT
 
Southgate Mall
(406) 523-3200
Us Hwy 93 At Grant St
Missoula, MT
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:11-21
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:11-21

Lowe's
(406) 329-1800
3100 North Reserve Street
Missoula, MT
Hours
M-SA 6 am - 10 pm
SU 8 am - 8 pm

Fastenal- Missoula
406-543-9620
2604 W. Broadway Missoula, MT, 59808
Missoula, MT
 
Montana Ace - Trempers
(406) 728-3030
2301 Brooks St/Tremper Sc, Tremper's Shopping Center
Missoula, MT
 
Kmart 3072 / Cross Merch
(406) 251-5103
3626 Brooks St
Missoula, MT
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

Western Tool Supply- Missoula
406-728-2790
2825 Stockyard Rd Unit D-1 Missoula, MT, 59808
Missoula, MT
 
Montana Ace - Eastgate
(406) 721-9690
905 E Broadway St
Missoula, MT
 
LOWE'S OF MISSOULA, MT
406 329-1800
3100 NORTH RESERVE STREET MISSOULA, MT, 59808
Missoula, MT
 

Dovetailed Step Stool

Dovetailed Step Stool

After I finish a large commission, I like to surprise my client during the holidays with a gift—this sturdy kitchen stepping stool. Making one is a pleasure because it's held together by nothing but dovetails, and I love hand cutting dovetails. A kitchen stool that will face hard use has to be strong. When you stand on the stool and hold onto its tall back for balance, you put extra strain on the joints. That's why this stool is dovetailed throughout, because dovetails make the strongest connection between wide boards. If they fit tight the mechanical interlocking alone is enough to hold boards at a rigid right angle. Adding glue is icing on the cake.

You'll need about six board feet of lumber (about $25), to make this stool. The one in these photos is made of cherry, but any wood will do, including pine. You'll also need some tempered hardboard, 1⁄4 in. and 1⁄2 in. plywood for the jigs and a router and router table. After you've made the jigs and tried them out, set aside one weekend to make the stool.You'll find three different kinds of dovetail joints in this stool: a tapered sliding dovetail that goes across the grain, through dovetails and straight-sliding dovetails that go with the grain.

Prepare the Wood
Flat wood is essential for successful dovetailing. Boards that are cupped across the grain will be nothing but trouble. Mill rough lumber to 7⁄8 in., taking an even amount off both sides. Sticker the boards so air circulates all around. After a few days, see if the boards are still flat. Joint again if you have to, and take the wood down to the final thickness of 3⁄4 in. Mill the wood for the back, seat and front from one wide board if you can. The cathedral arch figure will then flow nicely from one piece to another, especially if you center the arches down the middle of the board. Set aside some extra wood for setting up dovetailing operations. Make sure all your wood is exactly the same thickness.

PHOTO 1:
FOLLOW A TEMPLATE with a router to shape the back of the stool. The template is the middle layer of a sandwich that allows your router bit to clear the bench top. Shape the stool's front board with the same template.

 

PHOTO 2:
CUT A PERFECT TAPERED SOCKET with this simple jig. The two pieces of plywood are tapered, so the opening between them is wider at one end than the other.

Make the Template
A good template for the back is worth the effort. (Fig. A) You could lay out the pattern directly onto your 3⁄4-in. wood, but smoothing and sanding it will take more time than preparing a thin template. And having a template will allow you to make multiples. Make the template from 1⁄4-in. tempered hardboard, a material that's tough but easy to shape. A router bearing won't dent it. Cut the hardboard with a jigsaw or bandsaw. Smooth the roughly cut curves with a half-round file. Use a block plan...

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