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Dust-Free Bandsaw Hays KS

Dust-free bandsaw works great and it's simple to make and use. The following article has some tips to offer to help you use your own bandsaw. So read on to get more details below.

The Home Depot
(785)625-0044
1310 E 41st Street
Hays, KS
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-8:00pm

Hays - Auth Hometown
(785) 625-5641
2508 Vine St
Hays, KS
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12-17
Store Features
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:12-17

Westlake Ace Hardware
(785) 650-0125
3300 Vine St
Hays, KS
 
Fastenal- Hays
785-625-3939
815 E 11th Hays, KS, 67601
Hays, KS
 
The Home Depot
(316)681-0899
3350 N Woodlawn
Wichita, KS
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Hamms True Value
(785) 625-3219
1501 Main
Hays, KS
 
Mapco Importaciones Sa De Cv
(688) 151-388
Pesqueira 704-a
Navojoa Sonora, KS
 
Heartland Building Center
(785) 625-6554
2510 General Hays Road
Hays, KS
 
Ferreterial Del Hogar
(787) 793-1874
Calle San Francisco 206
Old San Juan, KS
 
The Home Depot
(620)728-0460
1907 E 17th Avenue
Hutchinson, KS
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-8:00pm

Dust-Free Bandsaw

Dust-Free Bandsaw

I replaced my bandsaw’s wimpy 1-1/2-in. dust-collection port with a shop-made shroud that makes bandsawing virtually dust-free. The secret: My shroud’s intake port is much larger (see photo and exploded view, below). Another great feature is that the big hose mounts on the back, so it’s out of the way. 

I built this shroud by improving a similar design I’d seen in an old woodworking magazine. My shroud is mounted on a steel plate that I cut to size with my angle grinder (1/4-in.-thick plywood would also work for the mounting plate). I attached this plate to the saw’s casting, using the same tapped holes that held the original port. On saws without a port, you’ll have to drill and tap a couple holes in the casting.

The shroud’s angled top allows the table to tilt. I sawed the back plywood face to match the profile of the saw. I left the front face as wide as possible. It actually extends inside the door and is cut to fit around the wheel. 

I cut a 4-in.-dia. hole in the back face and installed the sheet-metal duct. Then I attached the faces together with a length of 22-gauge galvanized sheet metal. The lip at the bottom helps keep sawdust in the shroud.

Once the shroud was mounted, I marked and cut the saw’s lower door, so it would close. I was reluctant to alter my saw by cutting the door, but I’m glad I did. This shroud makes bandsawing much cleaner and more enjoyable.


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