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Garden Arbor Hilo HI

Here's a project that's guaranteed to add romance to your garden: an inviting gateway that promises beauty and tranquility to all who pass through. Building this arbor is a big undertaking, because of its complex design and grand scale, but it isn't a difficult project.

The Home Depot
(808)920-8400
380 Makaala Street
Hilo, HI
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 7:00am-7:00pm

HPM BUILDING SUPPLY/Keaau
16-166 MELEKAHIWA ST KEAAU, HI, 96749
Keaau, HI
 
HILO ACE HARDWARE
(808) 961-3741
660 Kilauea Ave, Burger King and Long's Downtown.
Hilo, HI
 
Wire Products of Hawaii/Hilo
750 Kalanianaole Avenue Hilo, HI, 96720
Hilo, HI
 
Argus Building Supply
(808) 933-9441
107 Makaala St
Hilo, HI
Services Offered
Hardwood lomber sales
Hours
7:30 to 4:30 mon-fri

Keaau Ace Hardware
(808) 966-7170
Keaau Shopping Ctr, 16-586 Old Volcano Rd
Keaau, HI
 
HPM Building Supply/Khilo
380 Kanoelehua Avenue Hilo, HI, 96720
Hilo, HI
 
Prince Kuhio Plz
(808) 981-4001
111 E Puainako St
Hilo, HI
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:9-20
Tue:9-20
Wed:9-20
Thu:9-20
Fri:9-21
Sat:9-21
Sun:10-19
Store Features
Mon:9-20
Tue:9-20
Wed:9-20
Thu:9-20
Fri:9-21
Sat:9-21
Sun:10-19

HPM Building Supply
(808) 935-0875
380 Kanoelehua Ave
Hilo, HI
 
J & J Hardware Home Improvement Center
(808) 935-3316
1717 Kamehameha Ave
Hilo, HI
 

Garden Arbor

Garden Arbor

An Elegant Structure with Super-Strong Joinery

by Tim Johnson

Here’s a project that’s guaranteed to add romance to your garden: an inviting gateway that promises beauty and tranquility to all who pass through.

Building this arbor is a big undertaking, because of its complex design and grand scale, but it isn’t a difficult project. All the parts go together with simple joinery and basic tools. 

The arbor’s components are modular. You build them in your workshop and then assemble the arbor on site. The posts will stay straight because they’re glued-together hollow boxes. These lightweight posts are much easier to lift and maneuver than solid posts. You’ll create sturdy structures with strong joints by stacking and gluing pieces in layers. You’ll fashion attractive curves and stylish ogees. Best of all, when you’ve found the perfect spot, I’ll show you step by step how to install your arbor there. 

You can build this arbor in No. 3 cedar for about $500. Omitting the gates saves $100. I built the Cadillac version you see here using D-grade cedar, which has very few knots. D-grade cedar is expensive and usually isn’t available at home centers. I had to go to a full-service lumberyard to find it, and I spent nearly $1,100. 

Knots are common in No. 3 cedar, so using it will make the arbor look more rustic. Knots also make No. 3 cedar harder to work with, so select boards with the fewest knots. 

Cedar is sold as dimensional lumber (1x4, 1x6, etc.). I bought rough 1-in. stock. It comes with one side surfaced and is usually about 7/8 in. thick. I milled all my 1-in. cedar down to a 3/4-in. thickness by surfacing the rough side. The 2-in. cedar came surfaced on all four sides (S4S), milled to a 1-1/2-in. thickness. I cut off the rounded-over corners on the S4S cedar.

Build the Side Panels

The side panels (A, Fig. A, below) are three-layer sandwiches, with vertical pickets (A1 and A2) held between horizontal rails (A3 through A6). Assembly is easy because the pieces are simply stacked, glued and screwed. The top rail is three layers thick. Its inside rail covers the tops of the pickets to protect the end grain. The other rails are fastened to the outside, so moisture can drain between the pickets. Glue these panels together on a flat surface, so they aren’t twisted. Use waterproof glue.

1. Cut all the pieces to width.

2. Cut the rails and the two outer pickets to length, with the ends squarely cut.

3. Make patterns for the curved profiles in the top rails (Fig. B, below) by swinging arcs on 1/4-in.-thick scrap stock and bandsawing. Use the patterns and reference points A and B to transfer the arcs to the top rail blanks (A3 and A4). Then saw out the rails.

4. Glue and screw the inside top rail to one of the outside rails. Make sure the ends align and the glue joint is tight. Remove any squeezed-out glue.

5. Tack the frame togethe...

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