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Garden Chairs Forest City NC

Stylish and comfortable, these chairs are also built to last. Made of rot-resistant white oak, with robust joinery secured with weatherproof glue, they’re guaranteed to become some of your garden’s most cherished perennials.

Fastenal- Forest City
828-287-2166
525 Withrow Rd Forest City, NC, 28043
Forest City, NC
 
Lowe's
(828) 351-1023
184 Lowe'S Boulevard
Forest City, NC
Hours
M-SA 7 am - 9 pm
SU 8 am - 7 pm

Hill Hardware, Inc.
(828) 287-4105
184 North Main St
Rutherfordton, NC
 
LOWE'S OF SHELBY, N. C.
704 484-9883
425 EARL ROAD SHELBY, NC, 28151
Shelby, NC
 
Lowe's
(704) 484-9883
425 Earl Road
Shelby, NC
Hours
M-SA 7 am - 9 pm
SU 9 am - 7 pm

Forest City Ace Hardware
(828) 245-4412
171 E Main St
Forest City, NC
 
LOWE'S OF FOREST CITY, NC
828 351-1023
184 LOWE'S BOULEVARD FOREST CITY, NC, 28043
Forest City, NC
 
Fastenal- Shelby
704-471-0995
2245 Kings Rd Shelby, NC, 28150
Shelby, NC
 
Gibson Store Mall
(704) 480-2000
2001 E Dixon Blvd
Shelby, NC
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:9-21
Sun:13-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:9-21
Sun:13-18

Kmart 7060 / Cross Merch
(704) 482-8916
706 E Dixon Blvd
Shelby, NC
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

Garden Chairs

Garden Chairs

Enjoy your setting while comfortably sitting.

by Tim Johnson

Stylish and comfortable, these chairs are also built to last. Made of rot-resistant white oak, with robust joinery secured with weatherproof glue, they’re guaranteed to become some of your garden’s most cherished perennials. 

We’ve engineered the building process so you’ll be able to fit every joint using shop-made jigs and simple procedures. There are zillions of mortises, but they’re all routed from only two basic setups that you’ll quickly master. Making these chairs in multiples is really only a matter of physical endurance. White oak is hard and heavy!

Every structural joint consists of two plunge-routed mortises joined by a loose tenon. This variation is just as strong as traditional mortise and tenon construction and it’s much easier to accomplish, particularly on this chair’s angled arm and stretcher joints.

Lumber and Tools

White oak is a bargain compared to other rot-resistant hardwoods like teak and mahogany, and it’s readily available in a variety of thicknesses. We used 8/4 stock for the legs (wide boards so we didn’t have to glue up the blanks), 6/4 for the arms, rails and stretchers and 4/4 for the slats and tenon stock. For dimensional stability, we chose boards with straight grain. Each chair requires about 35 bd. ft. of lumber. We paid $160 per chair for our rough-sawn stock. 

Routing all the mortises will give your plunge router a real workout. It must have a 1/2-in. collet, an edge guide, 2-1/8 in. of plunge capacity and the guts to plunge deep in white oak (at least 1-1/2 hp). 

This project also requires a tablesaw and bandsaw, a drill press with a sanding drum and a router table. You’ll need 3/8-in. and 1/2-in. straight bits for mortising, a 2-in. flush-trim bit, a 1/4-in. round-over bit and a chamfering bit (see Sources, page 87). A jointer and planer are recommended, but not essential. You can have your stock milled to thickness at the lumberyard. 

Building Tips

Squarely-cut blanks are essential for sound joinery and good results. Make sure your tablesaw’s miter gauge makes square crosscuts. The heavy leg blanks may require a crosscut sled or an accurate chop saw.

Use templates to duplicate the shaped legs, arms and seat rails (Fig. D - G, page 84). 1/2-in.-thick MDF is excellent template material (available at most home centers for $5 per 2-ft. x 4-ft. sheet).

Use layout marks to guarantee that mortises and adjoining pieces go where they’re supposed to go.

Plunge-rout the mortises, using a straight bit, an edge guide and clamped-on stop blocks. Mortises are either routed into the end grain using a jig, or into the long grain, using a flush-mounted support block. 

Rout mortises before you cut profiles. It’s much easier to fit the angled joints around the mortises than vice-versa.

Always rout from...

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