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How to Hang Inset Doors Kailua Kona HI

Round out your door-installing arsenal with a pair of secret weapons—a plastic laminate sample swiped from the home center and a double-bearing flush-trim router bit. This great new bit should be a fixture in every woodworking shop.

The Home Depot
(808)326-6013
73-5598 Olowalu St
Kailua Kona, HI
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-6:00pm

Kona Ace Hdwe & Crafts
(808) 329-2981
74-5500 Kaiwi St
Kailua Kona, HI
 
HPM Bldg Sply/Kailua-Kona
74-5511 Luhia Street Kailua-Kona, HI, 96740
Kailua-Kona, HI
 
Lowe's
(808) 331-3470
75-5677 Hale Kapili Street
Kailua Kona, HI
Hours
M-SA 6 am - 9 pm
SU 7 am - 8 pm

Kmart 7683 / Cross Merch
(808) 326-2331
74-5465 Kamaka'Eha Ave
Kailua-Kona, HI
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21
Store Features
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21

Fastenal- Lailua Kona
808-329-7092
73-5569 Maiau St #105 & #106 Kailua Kona, HI, 96740
Kailua Kona, HI
 
LOWE'S OF KONA, HI
808 331-3470
75-5677 HALE KAPILI STREET KAILUA KONA, HI, 96740
Kailua Kona, HI
 
ABC Supply Co.,Inc/Kailua Kona
808-327-0445
73-4939 Kamanu St. Kailua Kona, HI, 96740
Kailua Kona, HI
 
HPM Building Supply
(808) 329-1634
74-5511 Luhia St
Kailua Kona, HI
 
CAPTAIN COOK ACE HARDWARE
(808) 323-2655
KEALAKEKUA RANCH CENTER
CAPTAIN COOK, HI
 

How to Hang Inset Doors

How to Hang Inset Doors

Install butt hinges perfectly and establish consistent, slender margins.

by Tim Johnson

Nothing signals skillful craftsmanship like an inset door with elegant hinges and eye-pleasing margins. This challenging job leaves no room for error: Uneven surfaces and unsightly gaps will tell the tale if the hinges, door and frame don’t fit precisely. Like mastering hand-cut dovetails, successfully hanging inset doors on mortised butt hinges is a woodworking milestone. 

I’ll show you a three-step method for installing inset doors that produces great results every time. First, you match the door to the opening. Then you rout mortises for the hinges. And finally, you create uniform, attractive margins between the door and frame. Of course, you can skip the mortising step altogether by choosing different hinges (see “No-Mortise Hinge Options, below”).

To complete the job, you’ll need a couple simple jigs, a mortising bit, and a laminate trimmer. A laminate trimmer is a compact router that’s a really handy addition to any woodworking shop. (If you don’t own a laminate trimmer, this is a great excuse to buy one.) 

Round out your door-installing arsenal with a pair of secret weapons—a plastic laminate sample swiped from the home center and a double-bearing flush-trim router bit. This great new bit should be a fixture in every woodworking shop.

Choose Hinges

Your first task is to choose between extruded (also referred to as drawn or cast) or stamped hinges (see photos, above). Extruded hinges are machined and drilled, so there’s virtually no play between the knuckles or around the hinge pin. Stamped hinges are made from thinner stock. Their leaves are bent to form the knuckles that surround the pin. Extruded hinges will last longer, because their knuckles have more bearing surface.

I often use stamped hinges because they cost about one-third as much as extruded hinges and they’re available at most hardware stores. They work fine in most situations. Examine stamped hinges carefully before buying. If you notice large gaps between the knuckles and vertical play between the two hinge leaves, keep looking. Be aware that some stamped hinges are brass plated rather than solid brass. Hinges with loose pins make it easy to remove and reinstall the door, but they aren’t widely available.

Before you install the hinges, make sure the screws’ heads recess fully in the chamfered holes in the hinge leaves. Amazingly, the brass screws supplied with brass hinges often don’t fit. If that’s the case, you’ll have to deepen the screw-hole chamfers or use smaller screws. 

Brass screws are delicate. The heads strip easily or break off, leaving the shaft buried in the wood. Avoid trouble with broken brass screws by threading the pilot holes with steel screws, which are much more durable. Install the brass screws only once, after the ...

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