Sliding Dovetail Bench Downingtown PA
Glen Mills, PA
King Of Prussia, PA
Sliding Dovetail Bench
Sliding Dovetail Bench
Super-strong router joints give it elegant simplicity.
by Tim Johnson
This elegant bench has humble origins: Its forebears have been sat upon, stepped on and dragged about for centuries. Utilitarian ancestry is readily apparent in our bench. It features simple construction and strong interlocking joints.
The pieces fit together like a puzzle, with sliding dovetails and half-lap joints. Sliding dovetails may sound difficult, but I’ll show you how to master this tricky joint with a simple jig, a router and a router table.
The bench is sized so you can mill all the pieces with your 12-in. planer. I’ll show you how to cut perfectly fitting half-lap joints and how to make the tapered keys that fill the dovetail sockets.
You can build this bench in a weekend or two. And once you’re set up to build one, multiples are no sweat. So don’t worry if you can’t decide whether this bench would look best in your front hall or at the foot of your bed—build two! If you build your bench from white oak, as I did, you’ll even be able to use it outdoors. I spent about $100 on lumber and another $25 for a dovetail router bit (see Sources, below).
Prepare the Pieces
1. Glue up boards, if necessary, to make stock for the wide top (A, Fig. A, below) and legs (B). Plane this stock to final thickness, along with a piece for the rail (C). Mill extra stock for test cuts and the keys (D) to the same 1-1/8-in. thickness. Your stock must be dead flat when you rout, and also when you assemble the pieces, for the dovetail joints to fit well and slide smoothly.
2. Rip the top, legs and rail to width; then crosscut the ends to length. Make sure the cuts are square.
Rout the Sliding Dovetails
3. Build the socket-routing jig (Fig. B, below). Use your top (A) to establish the width between the jig’s rails. To make sure the fences are spaced properly during assembly, fit a piece of scrap ripped to the proper width between them.
4. Establish the dovetail sockets in the jig’s rails by setting the dovetail bit to 3/8 in. exposure and routing a test socket in extra stock. Mark the centers of the sockets in the rails.
5. Mark the socket locations on the edge of the top. Then position the jig by aligning the socket centerlines. Clamp the jig and the top securely to your workbench. Make sure the jig’s rails are flush with the top. If they protrude, the router base will catch on them and cause trouble.
6. Rout the sockets (Fig. A, Detail 1) in a clockwise loop, bearing against the left fence on the way out and the right fence on the way back (Photo 1). A dovetail bit with a 1/2-in. shank produces smooth, chatter-free results. If your dovetail bit has a 1/4-in. shank, rout clearance channels first, with a 1/4-in. straight bit.
7. Rout dovetails in the leg blanks on your router table, with a tall fence installed for support (Photo 2).
Philadelphia Flower Show 2018
Dates: 3/4/2018 – 3/11/2018
Pennsylvania Convention Center Philadelphia
1101 Arch Street
The Philadelphia Flower Show, internationally recognized as one of the nation's premiere events as well as the oldest and largest indoor show of its kind, is produced by the Pennsylvania Horticultural Society. PHS has more than 15,000 members throughout the country, offers hundreds of educational programs year-round, and is considered the nationâ�TMs leading authority on urban renewal through greening. PHS's acclaimed Philadelphia Green program restores neighborhood parks, creates community gardens, conducts large scale tree plantings, revitalizes vacant land, engages thousands of citizens in community development activities and maintains treasured public landscapes. Its greening efforts are modeled in many cities across the country.Not sure if you want to exhibit at or attend the Philadelphia Flower Show 2018? See the panels below to get the information you need to make an informed decision.All information in Events In America is deemed to be accurate at the time we add it,and we take steps to verify all details and update our records when new information is provided, but as people, events and circumstances change, we caution users to independently confirm all information. EventsInAmerica.com and Events In America LLC make no guarantee of accuracy and assume no liability for inaccurate information.