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Sliding Dovetail Bench Sebring FL

You can build this bench in a weekend or two. And once you’re set up to build one, multiples are no sweat. So don’t worry if you can’t decide whether this bench would look best in your front hall or at the foot of your bed—build two! If you build your bench from white oak, as I did, you’ll even be able to use it outdoors. I spent about $100 on lumber and another $25 for a dovetail router bit.

The Home Depot
(863)471-6119
2303 US Hwy 27 N
Sebring, FL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Lowe's
(863) 451-4000
2050 Us 27 North
Sebring, FL
Hours
M-FRI 6 am - 9 pm
SA 7 am - 9 pm
SU 8 am - 8 pm

Lowe's of Sebring, FL
863-451-4000
2050 US 27 North Sebring, FL, 33870
Sebring, FL
 
Fastenal- Sebring
863-385-8656
4437 US Hwy 27 S Sebring, FL, 33870
Sebring, FL
 
W & W Lbr/Lake Placid Inc
(863) 465-3331
1001 U S 27 South
Lake Placid, FL
 
Kmart 4715 / Cross Merch
(863) 471-2266
901 Us-27 N Suite 100
Sebring, FL
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :0-0 and for Sat:0-0
Sun:0-0
Store Features
Monday To Friday Working Hours is :0-0 and for Sat:0-0
Sun:0-0

W & W Lumber of Lake Placid
(863) 471-6055
2512 Desoto Rd
Sebring, FL
 
Lakeshore Mall
(863) 386-5700
901 Us 27 N Ste 130
Sebring, FL
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18

Palmer Ace Hardware
(863) 453-6688
415 W Main St
Avon Park, FL
 
Lake Placid Do it Best Hdwe
(863) 465-1999
190 Plaza Ave
Lake Placid, FL
 

Sliding Dovetail Bench

Sliding Dovetail Bench

Super-strong router joints give it elegant simplicity.

by Tim Johnson

This elegant bench has humble origins: Its forebears have been sat upon, stepped on and dragged about for centuries. Utilitarian ancestry is readily apparent in our bench. It features simple construction and strong interlocking joints. 

The pieces fit together like a puzzle, with sliding dovetails and half-lap joints. Sliding dovetails may sound difficult, but I’ll show you how to master this tricky joint with a simple jig, a router and a router table. 

The bench is sized so you can mill all the pieces with your 12-in. planer. I’ll show you how to cut perfectly fitting half-lap joints and how to make the tapered keys that fill the dovetail sockets.

You can build this bench in a weekend or two. And once you’re set up to build one, multiples are no sweat. So don’t worry if you can’t decide whether this bench would look best in your front hall or at the foot of your bed—build two! If you build your bench from white oak, as I did, you’ll even be able to use it outdoors. I spent about $100 on lumber and another $25 for a dovetail router bit (see Sources, below).

Prepare the Pieces

1. Glue up boards, if necessary, to make stock for the wide top (A, Fig. A, below) and legs (B). Plane this stock to final thickness, along with a piece for the rail (C). Mill extra stock for test cuts and the keys (D) to the same 1-1/8-in. thickness. Your stock must be dead flat when you rout, and also when you assemble the pieces, for the dovetail joints to fit well and slide smoothly. 

2. Rip the top, legs and rail to width; then crosscut the ends to length. Make sure the cuts are square.

Rout the Sliding Dovetails

3. Build the socket-routing jig (Fig. B, below). Use your top (A) to establish the width between the jig’s rails. To make sure the fences are spaced properly during assembly, fit a piece of scrap ripped to the proper width between them. 

4. Establish the dovetail sockets in the jig’s rails by setting the dovetail bit to 3/8 in. exposure and routing a test socket in extra stock. Mark the centers of the sockets in the rails.

5. Mark the socket locations on the edge of the top. Then position the jig by aligning the socket centerlines. Clamp the jig and the top securely to your workbench. Make sure the jig’s rails are flush with the top. If they protrude, the router base will catch on them and cause trouble.

6. Rout the sockets (Fig. A, Detail 1) in a clockwise loop, bearing against the left fence on the way out and the right fence on the way back (Photo 1). A dovetail bit with a 1/2-in. shank produces smooth, chatter-free results. If your dovetail bit has a 1/4-in. shank, rout clearance channels first, with a 1/4-in. straight bit.

7. Rout dovetails in the leg blanks on your router table, with a tall fence installed for support (Photo 2).

Click here to read the rest of the article from American Woodworker