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Sliding Dovetail Bench Sierra Vista AZ

You can build this bench in a weekend or two. And once you’re set up to build one, multiples are no sweat. So don’t worry if you can’t decide whether this bench would look best in your front hall or at the foot of your bed—build two! If you build your bench from white oak, as I did, you’ll even be able to use it outdoors. I spent about $100 on lumber and another $25 for a dovetail router bit.

The Home Depot
(520)439-2806
3500 Avenida Cochise
Sierra Vista, AZ
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Sierra Vista Ace Hardware
(520) 458-3650
3756 E Fry Blvd, Corner of Fry Blvd & Hwy. 92
Sierra Vista, AZ
 
The Mall Of Sierra Vista
(520) 515-3200
2250 El Mercado Loop
Sierra Vista, AZ
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:10-21
Sun:12-18

Foxworth Galbraith- Huachuca City
520-456-1200
698 N. Gonzales Blvd Huachuca City, AZ, 85616
Huachuca City, AZ
 
Energy Smart Concepts Inc
(520) 459-1997
www.iamenergysmart.com
Sierra Vista, AZ
 
Lowe's
(520) 439-3640
3700 Martin Luther King Parkway
Sierra Vista, AZ
Hours
M-SA 6 am - 9 pm
SU 7 am - 8 pm

Lowe's of Sierra Vista, AZ
520-439-3640
3700 Martin Luther King Parkway Sierra Vista, AZ, 85635
Sierra Vista, AZ
 
Kmart 3695 / Cross Merch
(520) 459-0345
2011 E Fry Blvd
Sierra Vista, AZ
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21
Store Features
Mon:8-22
Tue:8-22
Wed:8-22
Thu:8-22
Fri:8-22
Sat:8-22
Sun:8-21

B & D Lumber And Hardware
(520) 432-4272
93 Bisbee Road
Bisbee, AZ
 
Mountain View Air Conditioning & Heating, LLC
(520) 226-4299
3410 E. Canyon De Flores
Sierra Vista, AZ
Services Offered
HVAC Contractor, Heating contractor

Sliding Dovetail Bench

Sliding Dovetail Bench

Super-strong router joints give it elegant simplicity.

by Tim Johnson

This elegant bench has humble origins: Its forebears have been sat upon, stepped on and dragged about for centuries. Utilitarian ancestry is readily apparent in our bench. It features simple construction and strong interlocking joints. 

The pieces fit together like a puzzle, with sliding dovetails and half-lap joints. Sliding dovetails may sound difficult, but I’ll show you how to master this tricky joint with a simple jig, a router and a router table. 

The bench is sized so you can mill all the pieces with your 12-in. planer. I’ll show you how to cut perfectly fitting half-lap joints and how to make the tapered keys that fill the dovetail sockets.

You can build this bench in a weekend or two. And once you’re set up to build one, multiples are no sweat. So don’t worry if you can’t decide whether this bench would look best in your front hall or at the foot of your bed—build two! If you build your bench from white oak, as I did, you’ll even be able to use it outdoors. I spent about $100 on lumber and another $25 for a dovetail router bit (see Sources, below).

Prepare the Pieces

1. Glue up boards, if necessary, to make stock for the wide top (A, Fig. A, below) and legs (B). Plane this stock to final thickness, along with a piece for the rail (C). Mill extra stock for test cuts and the keys (D) to the same 1-1/8-in. thickness. Your stock must be dead flat when you rout, and also when you assemble the pieces, for the dovetail joints to fit well and slide smoothly. 

2. Rip the top, legs and rail to width; then crosscut the ends to length. Make sure the cuts are square.

Rout the Sliding Dovetails

3. Build the socket-routing jig (Fig. B, below). Use your top (A) to establish the width between the jig’s rails. To make sure the fences are spaced properly during assembly, fit a piece of scrap ripped to the proper width between them. 

4. Establish the dovetail sockets in the jig’s rails by setting the dovetail bit to 3/8 in. exposure and routing a test socket in extra stock. Mark the centers of the sockets in the rails.

5. Mark the socket locations on the edge of the top. Then position the jig by aligning the socket centerlines. Clamp the jig and the top securely to your workbench. Make sure the jig’s rails are flush with the top. If they protrude, the router base will catch on them and cause trouble.

6. Rout the sockets (Fig. A, Detail 1) in a clockwise loop, bearing against the left fence on the way out and the right fence on the way back (Photo 1). A dovetail bit with a 1/2-in. shank produces smooth, chatter-free results. If your dovetail bit has a 1/4-in. shank, rout clearance channels first, with a 1/4-in. straight bit.

7. Rout dovetails in the leg blanks on your router table, with a tall fence installed for support (Photo 2).

Click here to read the rest of the article from American Woodworker