American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Stickley Arm Chair Mundelein IL

For convenience, the part letters in the arm chair cutting list and drawings are simply doubled: Part A for the dining chair is Part AA for the arm chair, and so forth. Of course, the part dimensions and rail angles for the arm chair are different, because it's bigger.

The Home Depot
(847)566-6532
3200 West Route 60
Mundelein, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)549-0110
493 N Milwaukee Ave
Vernon Hills, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Woodcraft - Palatine, IL
(847) 776-1184
Woodcraft Plaza
Palatine, IL

Data Provided by:
The Home Depot
(847)599-0180
6625 Grand Ave
Gurnee, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)564-8601
655 Lake Cook Rd
Deerfield, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)726-0707
670 S Rand Road
Lake Zurich, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)223-0336
2050 N Illinois Rt 83
Round Lake Beach, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)705-6801
825 E Dundee Rd
Palatine, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)973-8196
2731 Hartigan Rd
Volo, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)625-1020
2001 Belvedere Rd
Waukegan, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Data Provided by:

Stickley Arm Chair

Provided By:

Stickley Arm Chair

by Seth Keller

This arm chair goes with the Stickley dining chairs featured on page 44 of the August/September issue of American Woodworker. As you can see from the drawings and cutting list given here, this chair is simply a larger version of the dining chairs, with arms. That means all the basic building steps are the same—you can follow the how-to instructions given in the magazine to build the arm chair. The instructions that follow show how to make and install the arms.

For convenience, the part letters in the arm chair cutting list and drawings are simply doubled: Part A for the dining chair is Part AA for the arm chair, and so forth. Of course, the part dimensions and rail angles for the arm chair are different, because it's bigger.

Here's how to make and attach the arms.

1.    Make a pattern for the arms (Part VV, Fig. AA, and Fig. KK) and trace them onto the arm blank. Bandsaw the shape of the arms out of the blank. Sand smooth (Photo 1, below).
2.    Cut out the arm brackets (WW and Fig. LL). Rabbet each bracket to overlap the seat rail. 
3.    Using the mortising jig, rout a 1/4" x 1" x 3/4" deep mortise in top end of each bracket.
4.    Bandsaw the taper on the outside face of each bracket. Remove the saw marks by sanding or scraping.
5.    Drill 3/16" dia. shank holes for the fastening screws. Counterbore these holes for the wooden buttons (XX). Finish sand both brackets and ease the edges with the 3/32" roundover bit.
6.    Clamp each bracket to the seat rail and set the arm on top, so the notch meets the back leg at the correct height. Scribe the bracket's location on the bottom of each arm. Hand-chop mortises in the bottom of each arm to match the mortise on the bracket.   
7.    Assemble the arm and bracket and fit the assembly to the back leg. Scribe the angle where the arm meets the back leg (Photo 2, below).
8.    Install loose tenons and glue and clamp the arms and brackets.
9.    Position the arm-and-bracket assembly on the chair. Drill 7/64" pilot holes for screwing the brackets to the seat rails. Then fasten the brackets with glue and #10 x 1-1/2" flat head screws.
10.    Fasten the arm to the back leg. First, drill a countersunk shank hole for the screw through the leg. Then drill a pilot hole into the arm. Carefully drive a #10 x 2" flat head screw into the back of the arm (Photo 3, below).

Photo 1: Saw out the arms, one right and one left, after using a pattern to trace them onto a blank.

Photo 2: Scribe the angle where the notch in the arm meets the back leg.  A spring clamp and the arm bracket hold the arm at the right height. Saw the notch angle or pare it with a chisel.

Photo 3: Drive a screw to hold the arm to...

Click here to read the rest of the article from American Woodworker