American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Stowaway Bench Lake Villa IL

You’ll need a tablesaw, dado blade, jigsaw, router and beading bit. We used 15 lineal ft. of 1x12 Douglas fir dimensional lumber . Dimensional lumber comes planed on all four surfaces and measures 3/4-in.

The Home Depot
(847)223-0336
2050 N Illinois Rt 83
Round Lake Beach, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)599-0180
6625 Grand Ave
Gurnee, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Russell Mill
(847) 395-5190
15780 W Russell Rd
Zion, IL

Data Provided by:
The Home Depot
(815)385-9503
2461 N Richmond Rd
McHenry, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)726-0707
670 S Rand Road
Lake Zurich, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)973-8196
2731 Hartigan Rd
Volo, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)566-6532
3200 West Route 60
Mundelein, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)625-1020
2001 Belvedere Rd
Waukegan, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(847)549-0110
493 N Milwaukee Ave
Vernon Hills, IL
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Woodcraft - Palatine, IL
(847) 776-1184
Woodcraft Plaza
Palatine, IL

Data Provided by:
Data Provided by:

Stowaway Bench

Stowaway Bench

This bench will fit in any entryway, and store your umbrella and gloves too!

by Jon Stumbras

This country-style bench will cut the clutter by the door and serve as a resting spot to put on your shoes. The lid opens up to reveal a handy storage area. At only 11-in. wide by 44-in. long, it neatly fits in an entryway or mudroom. And it’s simple enough to be a good weekend project.

Tools and Materials

You’ll need a tablesaw, dado blade, jigsaw, router and beading bit. We used 15 lineal ft. of 1x12 Douglas fir dimensional lumber (see Sources, below). Dimensional lumber comes planed on all four surfaces and measures 3/4-in. thick by 11-1/4-in. wide. This is wide enough for the widest parts, so there is no edge gluing of boards required for this project. The Douglas fir lumber costs approximately $100.

Cut the Parts

It’s important that the lid (A) be as flat as possible. Since it’s common for wide boards to be slightly warped, it’s best to pick the flattest one for the lid before cutting out any other parts. Then rip and crosscut the lid, legs (B) and rails (C) to final dimensions (see Cutting List, page 78). The legs and lid are too wide to crosscut with a standard tablesaw miter gauge. A simple shop-made crosscut sled solves this problem (Photo 1). For complete details on building a crosscut sled see “The Ultimate Shop-Built Crosscut Sled” . Cut the bottom (D) to final length, but leave it 1-in. oversize in width. It will be custom fit later on.

Shape the Legs and Rails

Start by cutting the dadoes in the two legs (Photo 2 and Figs. A and B). Then cut the notches in the upper corners of the legs. This is a three-step process. First, make two vertical cuts in each leg (Photo 3). Most tablesaws will not be able to cut the full 3-1/2-in. depth that’s required for this cut. This is not a problem and has the benefit of preventing the scrap from falling out during the final cuts. 

Second, set the miter gauge 95 degrees to the left of the blade and crosscut the left-hand notches (when facing the dado) on each leg (Photo 4). 

Third, set the miter gauge 95 degrees to the right and crosscut the right-hand notches (Photo 5). Break off the waste with your hand, and clean up the remaining wood with a chisel (Photo 6). Now test fit the rails into the notches. The tops of the rails and the tops of the legs should be flush. If either is proud, trim it flush. Next, cut the angle on the sides of the legs (Fig. B) with a jigsaw and smooth the cut with a hand plane or sanding block. 

The arcs at the bottom of the legs come next. Start by drawing a 4-in.- radius circle on a piece of cardboard. Cut it out and use it as a template. Position it according to the dimensions in Fig. B and draw the arc. Then cut the arc out of the leg with a jigsaw. Clean up the rough edges with sandpaper.

Next, rout the bead on the bottom edge of the rails (Photo 7)...

Click here to read the rest of the article from American Woodworker