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Sunburst Patio Table Lancaster SC

Tired of outdoor tables made of metal or plastic? This table has the richness and warmth that only wood can provide. Read on to learn how to make the table by yourself.

The Home Depot
(803)286-9700
1116 Hwy 9, Bypass West
Lancaster, SC
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Builders Supply Do it Best Co.
(803) 283-8481
501 S French St
Lancaster, SC
 
Lancaster - Auth Hometown
(803) 286-9997
1125 Highway 9 Bypass
Lancaster, SC
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:13.5-18.5
Store Features
Mon:9-19
Tue:9-19
Wed:9-19
Thu:9-19
Fri:9-19
Sat:9-18
Sun:13.5-18.5

Ace Hardware & Garden Center
(803) 283-8464
714 S Market St
Lancaster, SC
 
Waxhaw Ace Hardware
(704) 843-4760
3927 Providence Rd S
Waxhaw, NC
 
Fastenal- Lancaster
803-286-0374
1770 Hwy 521 By-Pass South Lancaster, SC, 29720
Lancaster, SC
 
Mc Bride Building Splies/Hardware
(803) 285-9436
557 Hwy 9 Bypass
Lancaster, SC
 
Kmart 7351 / Cross Merch
(803) 285-6456
960 N Main St
Lancaster, SC
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

Lowe's
(704) 843-8520
2508 Cuthbertson Road
Waxhaw, NC
Hours
M-SA 6 am - 9 pm
SU 8 am - 8 pm

Unity Hardware & Supply
(803) 285-3481
3044 Shiloh Unity Rd
Lancaster, SC

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Sunburst Patio Table

Sunburst Patio Table

By David Radtke

Download the pdf file.

Tired of outdoor tables made of metal or plastic? This table has the richness and warmth that only wood can provide.

It’s built to stand up to the weather, so it’s perfect for a patio, porch or sunroom. The 44-in. top features a stunning sunburst radial design and seats four comfortably.  The sturdy base construction makes for a rock-solid table. There’s a center hole for an umbrella canopy and plenty of room beneath for the counterweight. 

I built my table out of rot-resistant white oak with splines and grooves in the tabletop and dowel joints in the legs. I chose epoxy for strong, weatherproof joints.

I simplified the tabletop’s complex construction by using an MDF pattern board that doubles as a machining and clamping jig. The pattern board is used along with a simple trammel to accurately machine the fussy curved joints on the pie shaped slats and to cut the outer ring and the center hub. I’ll  show you how to make cam clamps that lock the top’s parts in position for routing and gluing. 

The base may appear challenging to build, but I’ll also show you a system, using a pair of ordinary handscrews, to make the job go smoothly. 

Make The Pattern Board

The best way to deal with the geometry and joinery of the tabletop is to draw it out on a 4x4-ft. piece of 3/4-in. sheet stock (Fig. B) I call it a pattern board. 

Build The Outer Ring

1. Measure the length (long point to long point) of a section of the outermost ring on the pattern board. Our measurement came to 11-13/16 in. but check yours since it may vary. 

2. Cut the outer ring segments (A) to length on a sled (Photo 1; Fig. C).

Photo 1: The table is built from the outside in. Start by mitering the outer ring segments with a sled. Cut one end of each segment without the stop in place. Add the stop and miter the opposite end. A shop made cam lock holds the piece in place.

3. Dry fit the segments on the pattern board to make sure all the miters are tight. You may have to adjust the angle of the last miter. If you do, mark the joint so it can be reassembled correctly.

4. Add backer blocks to support the inside edge of the outer ring (Photo 2).  

Photo 2: Dry-fit the ring segments on a pattern board that has a full-size drawing of the top. Pin backer blocks behind each segment.

5. Cut the cam locks on the drill press using a 2-1/2- in.-dia. hole saw and a table that slopes 10 degrees (Photo 3). 

Photo 3: Make eccentric cam locks on the drill press using a 2-1/2-in. hole-saw and a support. The angled edges of the disc act like a cam lock when screwed to a board.

6. Screw the cam locks onto the pattern board so the short radius is just shy of the spacer. The sacrificial spacers keep the cam locks from being cut as the ring is routed out in the following steps. 

7. Cut the slots in the mitered ...

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