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Super-Smooth Poly Finish Concord NH

Synthetic steel wool creates an even, silky smooth finish that’s a joy to look at and feel. This age-old two-step technique is commonly used on shellac and lacquer finishes, but it can work well on water- and oil-based polyurethane, too. The only drawback with poly is that it is difficult to bring up to a high gloss.

Goosebay Sawmill & Lumber
(603) 798-5135
83 Dover Road Route 4
Chichester, NH

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Lowe's
(603) 573-4101
90 Fort Eddy Road
Concord, NH
Hours
M-SA 6 am - 9 pm
SU 8 am - 7 pm

Lowe's
(603) 729-2016
48 Lowes Drive
Tilton, NH
Hours
M-SA 7 am - 9 pm
SU 8 am - 7 pm

Bryant&lawrence True Value Hdw.
(603) 286-4322
268 Main St
Tilton, NH
 
Heritage True Value Hardware
(603) 942-7741
1382 1st New Hampshire Tpke
Northwood, NH
 
Steeplegate Mall
(603) 229-0100
270 Loudon Rd
Concord, NH
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:8-21
Sun:10-18.5
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:8-21
Sun:10-18.5

Country 3 Corners True Value
(603) 529-7539
833 S Stark Hwy
Weare, NH
 
Lowe's
(603) 310-2520
2 Commerce Drive
Hooksett, NH
Hours
M-SA 7 am - 9 pm
SU 8 am - 7 pm

Belmont True Value Hardware
(603) 267-8510
131 Main St
Belmont, NH
 
Bryant&Lawrence True Value Hardware.
(800) 642-7392
268 Main St
Tilton, NH

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Super-Smooth Poly Finish

Super-Smooth Poly Finish

A Defect-Free, Even Finish with a Brush

by Eric Smith

Polyurethane is a tough, high-quality finish, ideal for tabletops and other surfaces that take a lot of abuse. But no matter how clean your finishing area or how good your brushing technique, a few bubbles, dust particles and streaky spots always manage to sneak into the final coat (Photo 1). Directions on the can don’t say anything about it—leaving you to assume a less-than-perfect finish must be your own fault. However, the solution is quite simple—rub out the finish with fine sandpaper and synthetic steel wool. Sanding removes defects and levels ridges.

Photo 1: The Problem: A few dust nibs, broken brush bristles and bubbles are almost inevitable on big horizontal surfaces finished with slow-drying polyurethane. 

Synthetic steel wool creates an even, silky smooth finish that’s a joy to look at and feel. This age-old two-step technique is commonly used on shellac and lacquer finishes, but it can work well on water- and oil-based polyurethane, too. The only drawback with poly is that it is difficult to bring up to a high gloss. If a satin or semi-gloss look is what you’re after, this technique will give you great results.

Materials and Supplies

Sandpaper

Sandpaper is used to flatten the finish and remove dust nibs and brush marks. Stearated aluminum-oxide sandpaper is by far the best product for sanding a finish. Stearated paper has dry lubricants that help prevent “corning” or the balling up of finish on the paper. Wet-dry silicon-carbide paper balls up like crazy if you don’t use water as a lubricant. The trouble with wet sanding is the water slurry can make it difficult to see your progress.  

Synthetic Steel Wool

I used synthetic steel wool on both water- and oil-based polyurethane. Traditional steel wool is not recommended for water-based finishes; it sheds steel particles that leave a mess and give the user steel wool slivers. Synthetic steel wool pads equivalent to 00 steel wool are widely available at home centers and hardware stores. Fine synthetic wool equivalent to 0000 steel wool is harder to find. I had good luck at auto-body supply stores and mail-order woodworking suppliers (see Sources, below). 

Powdered Abrasives

Pumice and rottenstone are sold at some paint stores and at woodworking suppliers. Pumice is ground volcanic glass that comes in grades from  1F (coarse) to 4F (fine). Rottenstone is even finer than 4F pumice. It’s made of ground limestone (see Sources, below).

Build a Good Foundation for the Finish

1. I use 220-grit sandpaper for final sanding on raw wood. I always sand a little bit longer than I think is necessary. Then I vacuum thoroughly and wipe the wood with a clean, soft cloth until I stop getting dust on my fingers when I run them over the wood. 
2. Use grain filler on open-pored woods, such as oak or walnut....

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