American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 
» » »

Tips for Mastering Featherboards Westerly RI

The safest way to make featherboards is on the bandsaw using a simple sled with a miter slot runner. Cut a 30-degree angle on one end of the featherboard blank first. Mark a parallel line about 2-1/2 in. from the angled end.

The Home Depot
(401)596-4440
120 Franklin St
Westerly, RI
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(860)848-9217
1932 Norwich-New London
Uncasville, CT
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-7:00pm

GK Woodworking LLC (Monthly Specials - see below)
(860) 608-7514
56 Browning Rd
Griswold, CT

Data Provided by:
Mcquade's Ace Hardware
(401) 596-0302
105 Franklin St
Westerly, RI
 
Cash True Value Home Center
(860) 536-9601
9 Hendel Dr
Mystic, CT
 
Liberty Cedar, Inc.
(401) 789-6626
325 Liberty Lane
West Kingston, RI

Data Provided by:
The Home Depot
(860)437-1900
816 Hartford Turnpike
Waterford, CT
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(860)376-2047
142 River Road
Lisbon, CT
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Hanley & Williams Lumber Co.
(401) 596-2806
124 Oak Street
Westerly, RI
 
Holdridge True Value Hardware & H&gs
(860) 464-8400
749 Route 117
Ledyard, CT
 
Data Provided by:

Tips for Mastering Featherboards

Tips for Mastering Featherboards

Featherboards are like having an extra set of hands in the shop, going where no fıngers ever should.

by Jock and Susan Holmen

The featherboard  gets its name from the rows of flexible “fingers” that act like a bird’s feather and give way in one direction only. They help ensure safety and accuracy, because they keep consistent pressure on stock where it’s needed most, close to the cut. They’re indispensable for eliminating bumps on a molded edge or uneven bottoms in rabbets and dadoes. 

Shop-made featherboards are often superior to commercial ones, because they can be custom fit to your machines and they cost next to nothing. All the featherboards in this article were made from the type of scrap lumber and plywood that can be found in any shop. 

Perfect Pressure Every Time

Positioning a featherboard can be a pain. Too close to the fence or table and the squeeze is so tight you can barely feed the stock. Too loose and you’ve lost effectiveness. Try taking about 1/8 in. off the first feather. Set that end against the stock you plan to machine and clamp the featherboard parallel to the table’s fence. The pressure should automatically be just right. 


Featherboards Made Easy

The safest way to make featherboards is on the bandsaw using a simple sled with a miter slot runner. Cut a 30-degree angle on one end of the featherboard blank first. Mark a parallel line about 2-1/2 in. from the angled end. Set the blank on the sled and make the first cut from the end to the line. Then, slide the featherboard over to the next mark to make the second cut and continue across the board’s width.

A feather length of about 2-1/2 in. with cuts made every 1/8 in. provides the right balance between flexibility (for firm pressure without being too stiff) and strength (so the feathers won’t snap off) for most hardwoods or multi-ply birch. Increase the feather spacing to 3/16-in. when you are using softer woods, such as pine or basswood, or regular hardwood plywood. You can always fine-tune the length and spacing to suit your own needs. 


Tall Support for Tall Stock

A tall featherboard can apply pressure against the entire height of the fence. It’s especially useful for holding tall, narrow stock—for instance, a door panel—against a fence. Just glue some scraps to create a block that is as tall as your fence is. Then, cut the feathers on your bandsaw sled.


Bit-Bridging Featherboard

This wraparound featherboard produces chatter-free moldings, because it provides continuous pressure ahead of and behind the cutter. Cut a 2-in. arc in the end of the blank before you cut the feathers. 


Guaranteed Square Edges

Click here to read the rest of the article from American Woodworker