American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Tom's Torsion Box Workbench Johnston RI

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame.

The Home Depot
(401)823-5173
700 Centre Of N E Blvd
Coventry, RI
Hours
Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-7:00pm

The Home Depot
(401)295-1184
1255 Ten Rod Road
North Kingstown, RI
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Lowe's
(401) 215-1596
1703 Mineral Springs Avenue
North Providence, RI
Hours
M-SA 6 am - 10 pm
SU 8 am - 8 pm

Durfee True Value Hdw.
(401) 461-0800
65 Rolfe Sq
Cranston, RI
 
Lowe's
(401) 275-2250
247 Garfield Avenue
Cranston, RI
Hours
M-SA 6 am - 10 pm
SU 8 am - 8 pm

Woodcraft - Providence, RI
(401) 886-1175
1000 Division Street
East Greenwich, RI

Data Provided by:
Hardware On The Square True Value
(401) 831-1400
1911 Westminster St
Providence, RI
 
Mt. Pleasant True Value Hdw.
(401) 351-7200
249 Academy Ave
Providence, RI
 
Kamco True Value
(401) 463-5266
37 Amflex Dr
Cranston, RI
 
Standard Do it Best Hardware
(401) 438-1420
360 Taunton Ave
East Providence, RI
 
Data Provided by:

Tom's Torsion Box Workbench

Tom's Torsion Box Workbench

Build a master's bench from plain old 2X4's and plywood.

by Tom Caspar

This rock-solid workhorse is simply four easy-to-build 2x4-and-plywood boxes.

Quick, cheap, solid. You can’t ask much more from a workbench, and this one delivers it all. Made of out nothing more than ordinary construction lumber, this durable, 250-lb.  heavyweight has all the features of a master cabinetmaker’s bench: a gigantic face vise, a slick tail vise and a rock-solid base. 

You’ll spend a measly $150 at a home center on lumber and hardware. Add $70 to $150 for a face vise (see Sources, below). We used a cool-looking, top-notch model, but any big vise will do.

The Best $250 Workbench

Thrifty Construction

Rugged boxes made of nothing but 2x4s and plywood add up to a high-performance bench that costs peanuts to build.


Ingenious Tall Vise

Hold any project with no awkward clamps to get in the way. 


You Don't Have to Be an Expert

Got a hammer, drill and circular saw? That’s virtually all it takes to build this awesome workbench.


Tools and Materials

If you have limited tools, don’t worry. It’s perfectly possible to build this bench using nothing but a pair of sawhorses, a circular saw, hammer, drill, combination drill bit, router and flush-trim bit, hacksaw and socket set. That’s it. A few more power tools (a miter saw, drill press, tablesaw and belt sander) make the job a lot easier, though. 

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame. 

Preparing the Plywood

Start by cutting out the plywood panels. Factory edges are good enough, so you don’t have many cuts to make. The few corners that have to be absolutely square are already done!

1. Draw the outlines of all the plywood panels (A1, B1, C1 and C2) on two sheets of plywood (see Fig. C, page 41 and the   Cutting List, below).

2. Build a temporary cutting guide to fit your circular saw (Photo 1). It’s easy to make by nailing together two overlapping 1x6s cut just over 6 ft. long (you’ll use these boards later as parts of the bench). The edge of the bottom board shows you exactly where the saw will cut, so you don’t have to do any complicated measuring. The top board guides the saw. Nail some extra pieces of 1x6 under the overhang of the top board for balance.

3. Place the cutting guide directly on the lines and cut all the panels.

4. Mark the screw holes (see Fig. D, page 41) on one side of an end panel (A1) and a center-section panel (B1). 

Click here to read the rest of the article from American Woodworker