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Tom's Torsion Box Workbench Rock Springs WY

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame.

The Home Depot
(307)362-3716
1925 Foothill Blvd
Rock Springs, WY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Ace Hardware
(307) 362-7362
400 N Center St
Rock Springs, WY
 
Kmart 7107 / Cross Merch
(307) 362-8560
2450 Foothill Blvd
Rock Springs, WY
Store Hours
Miscellaneous
Store Type
Miscellaneous
Hours
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21
Store Features
Monday To Friday Working Hours is :8-22 and for Sat:8-22
Sun:8-21

The Home Depot
(307)674-6669
2050 Coffeen Avenue
Sheridan, WY
Hours
Mon-Sat: 7:00am-8:00pm
Sun: 8:00am-8:00pm

The Home Depot
(307)362-3716
1925 Foothill Blvd
Rock Springs, WY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Bloedorn Lumber Building Mtrls
(307) 362-4965
1600 Sunset
Rock Springs, WY
 
Rock Springs -Auth Hometown
(307) 362-3726
63 Center St
Rock Springs, WY
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:9-18
Tue:9-18
Wed:9-18
Thu:9-18
Fri:9-18
Sat:8.5-17.5
Sun:11-16
Store Features
Mon:9-18
Tue:9-18
Wed:9-18
Thu:9-18
Fri:9-18
Sat:8.5-17.5
Sun:11-16

Green River Ace Hardware
(307) 875-1520
400 Uinta Dr
Green River, WY
 
The Home Depot
(307)632-2897
1740 Fleischli Pkwy
Cheyenne, WY
Hours
Mon-Sat: 7:00am-9:00pm
Sun: 7:00am-8:00pm

The Home Depot
(307)472-6505
4900 East 2nd Street
Casper, WY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Tom's Torsion Box Workbench

Tom's Torsion Box Workbench

Build a master's bench from plain old 2X4's and plywood.

by Tom Caspar

This rock-solid workhorse is simply four easy-to-build 2x4-and-plywood boxes.

Quick, cheap, solid. You can’t ask much more from a workbench, and this one delivers it all. Made of out nothing more than ordinary construction lumber, this durable, 250-lb.  heavyweight has all the features of a master cabinetmaker’s bench: a gigantic face vise, a slick tail vise and a rock-solid base. 

You’ll spend a measly $150 at a home center on lumber and hardware. Add $70 to $150 for a face vise (see Sources, below). We used a cool-looking, top-notch model, but any big vise will do.

The Best $250 Workbench

Thrifty Construction

Rugged boxes made of nothing but 2x4s and plywood add up to a high-performance bench that costs peanuts to build.


Ingenious Tall Vise

Hold any project with no awkward clamps to get in the way. 


You Don't Have to Be an Expert

Got a hammer, drill and circular saw? That’s virtually all it takes to build this awesome workbench.


Tools and Materials

If you have limited tools, don’t worry. It’s perfectly possible to build this bench using nothing but a pair of sawhorses, a circular saw, hammer, drill, combination drill bit, router and flush-trim bit, hacksaw and socket set. That’s it. A few more power tools (a miter saw, drill press, tablesaw and belt sander) make the job a lot easier, though. 

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame. 

Preparing the Plywood

Start by cutting out the plywood panels. Factory edges are good enough, so you don’t have many cuts to make. The few corners that have to be absolutely square are already done!

1. Draw the outlines of all the plywood panels (A1, B1, C1 and C2) on two sheets of plywood (see Fig. C, page 41 and the   Cutting List, below).

2. Build a temporary cutting guide to fit your circular saw (Photo 1). It’s easy to make by nailing together two overlapping 1x6s cut just over 6 ft. long (you’ll use these boards later as parts of the bench). The edge of the bottom board shows you exactly where the saw will cut, so you don’t have to do any complicated measuring. The top board guides the saw. Nail some extra pieces of 1x6 under the overhang of the top board for balance.

3. Place the cutting guide directly on the lines and cut all the panels.

4. Mark the screw holes (see Fig. D, page 41) on one side of an end panel (A1) and a center-section panel (B1). 

Click here to read the rest of the article from American Woodworker