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Tom's Torsion Box Workbench Sterling CO

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame.

The Home Depot
(970)522-1599
1614 W Main Street
Sterling, CO
Hours
Mon-Sat: 7:00am-8:00pm
Sun: 8:00am-8:00pm

Mead Lumber
(970) 522-4466
265 E Chestnut St
Sterling, CO
 
Sterling - Auth Hometown
(970) 522-0541
130 Broadway St
Sterling, CO
Store Hours
Hometown Dealers
Store Type
Hometown Dealers
Hours
Mon:8.5-17.5
Tue:8.5-17.5
Wed:8.5-17.5
Thu:8.5-17.5
Fri:8.5-17.5
Sat:8.5-17.5
Sun:11-16
Store Features
Mon:8.5-17.5
Tue:8.5-17.5
Wed:8.5-17.5
Thu:8.5-17.5
Fri:8.5-17.5
Sat:8.5-17.5
Sun:11-16

The Home Depot
(303)922-0444
3130 S Sheridan Blvd
Denver, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

The Home Depot
(970)506-0662
2815 35th Avenue
Greeley, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Fastenal- Sterling
970-526-2085
225 W. Main St Sterling, CO, 80751
Sterling, CO
 
Mr. D's Ace Home Center
(970) 522-5104
1350 W Main St, Wal-Mart
Sterling, CO
 
The Home Depot
(303)688-8790
333 W Allen Street
Castle Rock, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Woodcraft - Colorado Springs, CO
(719) 266-9889
750 W. Garden of the Gods Rd.
Colorado Springs, CO

Data Provided by:
The Home Depot
(720)870-8839
6000 South Gun Club Road
Aurora, CO
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Data Provided by:

Tom's Torsion Box Workbench

Tom's Torsion Box Workbench

Build a master's bench from plain old 2X4's and plywood.

by Tom Caspar

This rock-solid workhorse is simply four easy-to-build 2x4-and-plywood boxes.

Quick, cheap, solid. You can’t ask much more from a workbench, and this one delivers it all. Made of out nothing more than ordinary construction lumber, this durable, 250-lb.  heavyweight has all the features of a master cabinetmaker’s bench: a gigantic face vise, a slick tail vise and a rock-solid base. 

You’ll spend a measly $150 at a home center on lumber and hardware. Add $70 to $150 for a face vise (see Sources, below). We used a cool-looking, top-notch model, but any big vise will do.

The Best $250 Workbench

Thrifty Construction

Rugged boxes made of nothing but 2x4s and plywood add up to a high-performance bench that costs peanuts to build.


Ingenious Tall Vise

Hold any project with no awkward clamps to get in the way. 


You Don't Have to Be an Expert

Got a hammer, drill and circular saw? That’s virtually all it takes to build this awesome workbench.


Tools and Materials

If you have limited tools, don’t worry. It’s perfectly possible to build this bench using nothing but a pair of sawhorses, a circular saw, hammer, drill, combination drill bit, router and flush-trim bit, hacksaw and socket set. That’s it. A few more power tools (a miter saw, drill press, tablesaw and belt sander) make the job a lot easier, though. 

The materials are nothing special, just 2x4s, 2x6s and two sheets of ordinary underlayment plywood (the kind with 1/8-in.-thick face veneer). Be picky when choosing your solid lumber. Look for boards that are straight, free of large knots and have full-width edges. Reserve your straightest boards for the top frame. 

Preparing the Plywood

Start by cutting out the plywood panels. Factory edges are good enough, so you don’t have many cuts to make. The few corners that have to be absolutely square are already done!

1. Draw the outlines of all the plywood panels (A1, B1, C1 and C2) on two sheets of plywood (see Fig. C, page 41 and the   Cutting List, below).

2. Build a temporary cutting guide to fit your circular saw (Photo 1). It’s easy to make by nailing together two overlapping 1x6s cut just over 6 ft. long (you’ll use these boards later as parts of the bench). The edge of the bottom board shows you exactly where the saw will cut, so you don’t have to do any complicated measuring. The top board guides the saw. Nail some extra pieces of 1x6 under the overhang of the top board for balance.

3. Place the cutting guide directly on the lines and cut all the panels.

4. Mark the screw holes (see Fig. D, page 41) on one side of an end panel (A1) and a center-section panel (B1). 

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