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Tool Test: Bandsaws Erlanger KY

If you stop it (which is very easy to do on an underpowered machine), you get a nasty bump. On a 1-hp saw, you must proceed very slowly when resawing and pay a lot of attention to how the motor is performing. Resawing is easier on a 1-1/2-hp saw, for boards up to 6-in. wide. Beyond that, you want 2, 2-1/2 or even 3 hp —the more, the better.

The Home Depot
(859)283-1460
99 Spiral Blvd
Florence, KY
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Bromwell Company
(513) 621-0620
117 West Fourth Street
Cincinnati, OH

Data Provided by:
The Home Depot
(859)572-0018
415 Crossroads Blvd
Cold Spring, KY
Hours
Mon-Sat: 7:00am-10:00pm
Sun: 8:00am-8:00pm

Finished Dimensions Inc.
(513) 353-4500
5445 State Route 128
Cleves, OH

Data Provided by:
The Home Depot
(513)688-1654
520 Ohio Pike
Cincinnati, OH
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

The Home Depot
(859)331-4500
500 Clock Tower Way
Crescent Springs, KY
Hours
Mon-Sat: 7:00am-10:00pm
Sun: 8:00am-8:00pm

Indus Construction Products Inc.
(513) 241-1551
1455 Dalton Avenue
Cincinnati, OH

Data Provided by:
The Home Depot
(513)661-2413
6300 Glenway Ave
Cincinnati, OH
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

Salem Door Company
(513) 552-3000
2120 Stapleton Drive
Cincinnati, OH

Data Provided by:
Mills Fence Co. Inc.
(513) 631-0333
6315 Wiehe Road
Cincinnati, OH

Data Provided by:
Data Provided by:

Tool Test: Bandsaws

Tool Test Bandsaws



Same song, second verse. In our last issue,  we tested 19 bandsaws that each cost less than $1,000 (AW #110, October 2004). This time, we're looking at the heavyweights in this class: saws that cost from $1,000 to $1,500. What you get is more power, larger capacity, a super-stiff frame and huge wheels that can easily take wide blades. The difference between this group and the last is comparable to the difference between a contractor's and a cabinet saw. Both will get the job done, but under tough circumstances, the bigger machine gives better results and is a lot more satisfying to operate. It can be a precision tool one day, a small lumber mill the next.

Features 

Power
You simply can't have too much power in a bandsaw. For cutting wood under 2 in. thick, a 1-hp motor is plenty. But one of the really useful things you can do with a bandsaw is to stand a board on edge and split it into two matched halves for panels or tops. You can also save money by sawing thick wood into thinner pieces for drawer sides and jewelry boxes, for example. Either operation is called resawing, and doing it well requires lots of power. A smooth, consistent feed rate is the key to resawing success. If you slow the blade, it wanders. If you stop it (which is very easy to do on an underpowered machine), you get a nasty bump. On a 1-hp saw, you must proceed very slowly when resawing and pay a lot of attention to how the motor is performing. Resawing is easier on a 1-1/2-hp saw, for boards up to 6-in. wide. Beyond that, you want 2, 2-1/2 or even 3 hp —the more, the better. The kerf of a wide blade can be up to 50 percent thicker than the kerf of a narrow blade. Removing that extra wood requires plenty of muscle.



PHOTO 1:

Rock the upper wheel of a large bandsaw. It should barely budge. That's the first of three easy tests that say a lot about a bandsaw's construction. Play in the upper wheel is caused by the sliding mechanism that tensions and tilts the wheel, not by a poor bearing.

 

PHOTO 2:
Push the guide post. It, too, should barely move. After all, the post holds the guides that steady the blade. Excessive play here is usually caused by the rack-and-pinion mechanism that raises and lowers the guides and by flex in the upper wheel housing.

Rigidity
A bandsaw is a hands-on machine, like a lathe. You can feel right through your fingertips how the machine is performing. If it shakes and vibrates, you naturally tense up and have a hard time holding to a fine line. If your bandsaw runs smoothly, it's heaven. In this price range, we expect a saw to be very solidly built. We can overlook some vibration in an inexpensive saw, but who can accept a rough ride in a Mercedes? We carried out three simple tests that tell a lot about how well a saw is built and performs.

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