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Walnut Coffee Table with Curved Legs New Castle IN

There's something that pleases a woodworker's soul when you make a whole project from just one board. It's really satisfying to study a big plank with all its problems, such as knots, sapwood and runout grain, and figure out how you're going to cut it into smaller pieces (Photo 1). Thick, large boards are a luxury, though.

New Castle - Auth Hometown
(765) 529-2958
3005 South 14Th St
New Castle, IN
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Thu:9-18
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Sun:12-17
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Mon:9-18
Tue:9-18
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Ace Hardware
(765) 529-3002
441 S Memorial Dr
New Castle, IN
 
Shumaker Electric Co.
(765) 378-7212
9044 S County Rd 800 West
Daleville, IN
 
The Home Depot
(765)361-9306
1710 US 231 South
Crawfordsville, IN
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Mon-Sat: 6:00am-9:00pm
Sun: 8:00am-8:00pm

FormWood Industries
(812) 284-3676
1601 Production Road
Jeffersonville, IN

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Fastenal- New Castle
765-521-2223
508 Broad Street New Castle, IN, 47362
New Castle, IN
 
Shirley Hardware
(765) 738-6415
313 Main St
Shirley, IN
 
Gillman Home Center
(765) 855-2600
7138 W Us Hwy 40
Centerville, IN
 
Hollingsworth Lumber **Say Woodfinder - 10% OFF on first order**
(765) 883-5836
6810 W. 400 S.
Russiaville, IN

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The Home Depot
(812)482-3533
4250 Newton Street
Jasper, IN
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Walnut Coffee Table with Curved Legs

Walnut Coffee Table with Curved Legs

Download the pdf file.

WalnutCoffeeTable1.pdf

I've been hoarding some huge, air-dried walnut boards for over twenty years, waiting for the right projects to come around. This small coffee table was the perfect opportunity to finally cut one open and get my hands on the rich figure inside.

There's something that pleases a woodworker's soul when you make a whole project from just one board. It's really satisfying to study a big plank with all its problems, such as knots, sapwood and runout grain, and figure out how you're going to cut it into smaller pieces (Photo 1). Thick, large boards are a luxury, though. You can certainly make this table from separate boards instead, using standard 1 and 2- in. thick wood. See Figure A and Cutting List.

MAKE THE TOP

1) Resaw boards for the top (A) (Photo 2). Cut them 3/4 in. thick, then joint and plane the boards ½ in. thick (Photo 3). Glue the top together and cut it to exact size.

2) Rout two dovetailed grooves across the bottom of the top (Fig. B and Photo 4). First, install a 1/2-in. wide dovetail bit and a 1/2-in. dia. template guide in your router. Next, build a jig composed of four pieces to guide the router. Use 1/2-in. thick material. Assemble the jig using two 5/8-in. thick spacers to fix the distance between the rails. The router's bit and template guide setup makes a groove that's exactly the same width as the distance between the jig's rails.

DOVETAILED CLEATS

3) Make cleats (E) from a stiff hardwood that resists splitting. Maple is ideal. Make one or two extra pieces to test your router-table settings.

4) Shape the cleat's dovetailed key on the router table (Photo 5). Set the height of the router bit so that the key is a paper-thickness shallower than the grooves in the tabletop. (You don't want the cleat to drag against the bottom of these grooves when you insert it.) Adjust the router table's fence until the cleat fits right (Photo 6). Remove the cleats from the table.

5) Finish the top by drawing a shallow curve along both of its long sides (Fig. D). Bend a 3-ft. long stick to form the curve. Cut the curve using a jigsaw or bandsaw. Round over the bottom edge of the top using a router (Fig. B). Use a smaller roundover bit on the top's upper edge. Use a file to soften the top's four corners.

SHAPE THE LEGS

6) Make a pattern for the legs (D) from 1/4-in. thick wood (Fig. G). Mill leg blanks and trace around the pattern on two adjoining sides (Photo 7).

7) Mill mortises before bandsawing the legs. Begin by routing grooves for the tenon's haunch (Fig. E, Photo 8). Deepen the mortises with a mortising machine (Photo 9).

8) Cut the legs on the Bandsaw (Photo 10). Saw one side first, then turn the leg 90 degrees. Lay the pattern on the leg and mark the portion of the curve that was removed by sawing. Saw the other side.

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