American Woodworker
Contact Us | Help | Report a Bug
Sign in | Join
 

Wedged Mortise & Tenon Fairbanks AK

Experiment with the notch's angle. The wider the taper, the stronger the joint. My taper is 3 degrees, but you can increase it up to 8 degrees. 4. Test the bend. My flexible strips are only 1/8 in. thick opposite the strain-relief hole, so they bend easily.

The Home Depot
(907)451-9003
601 Johansen Expressway
Fairbanks, AK
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Spenard Builders Supply- Fairbanks
907-450-2200
2460 Phillips Field Road Fairbanks, AK, 99701
Fairbanks, AK
 
Lowe's
(907) 451-4700
425 Merhar Avenue
Fairbanks, AK
Hours
M-SA 6 am - 10 pm
SU 8 am - 8 pm

Fairbanks - B
(907) 474-4400
3115 Airport Way
Fairbanks, AK
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:9-21
Sun:11-18
Store Features
Mon:10-21
Tue:10-21
Wed:10-21
Thu:10-21
Fri:10-21
Sat:9-21
Sun:11-18

The Home Depot
(907) 276-2006
400 Rodeo Pl
Anchorage, AK
 
Denali Industrial Supply Inc
907-452-4524
2800 Cushman St Fairbanks, AK, 99701
Fairbanks, AK
 
Fastenal- Fairbanks
907-455-8600
3580 Cartwright Ct Unit A Fairbanks, AK, 99701
Fairbanks, AK
 
Samson True Value Hardware
(907) 452-3110
1990 Phillips Field Rd
Fairbanks, AK
 
The Home Depot
(907) 563-9800
515 E Tudor RD
Anchorage, AK
 
The Home Depot
(907)451-9003
601 Johansen Expressway
Fairbanks, AK
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 7:00am-8:00pm

Wedged Mortise & Tenon

Wedged Mortise & Tenon

The joint will never loosen!

by Tom Caspar

Tap, tap, tap. The wedges go home, the glue squeezes out and a big smile lights up your face. “This joint isn’t coming apart for a hundred years,” you say. “It’s as solid as a rock!”

Making a wedged mortise-and-tenon joint is richly rewarding. Once you understand how it works (see photo, below), you can’t help but admire the joint’s elegant simplicity. It also sends a message. A wedged joint says to one and all, “This was made by a skilled woodworker.” 

How the Joint Works

Here’s a cutaway view of a wedged mortise-and-tenon joint. Driving in the wedges forces the tenon to flare into a fan or dovetail shape. The mortise is tapered to match the angle of each wedge. Like a dovetail, this joint can’t pull apart after the wedges go home.

This tenon has two unusual features: saw kerfs that create flexible strips and holes that disperse the strain that the wedges create. The wedges cause the strips to bend; the holes prevent the bend from splitting the rail.

Where could you use a wedged joint? It’s a candidate for any joint that receives a lot of stress. A table base is a good example (top photo). Pushing or leaning on this table might slowly force a standard joint apart, but wedges keep this joint locked together. 

The wedged mortise-and-tenon joint isn’t difficult to make, but you should have some experience making standard mortise-and-tenon joints before tackling it.

Tools Required

To make this joint, you’ll need a tablesaw, drill press, plunge router, chisel and a bandsaw. If your mortise’s width is 5/8 in. or more, like the mortise I made, you’ll need a 1/2-in.-dia. top-bearing flush-trim bit ($19). If the mortise is more than 3/4 in. deep, you’ll need a bottom-bearing flush-trim bit ($20) (see Source, below). For a mortise less than 5/8 in. wide, you’ll need a straight router bit and a fence or jig for your plunge router.

Rout the Mortise

Before you begin your project, make a prototype joint (see photo, below). 

Designing Your Wedged Joint

Each part of a wedged joint must often be tailored to fit the joint’s size, intended strength and type of wood. Make a prototype following these steps: 

1. Substitute a notch made with a dado set for the mortise (see “How the Joint Works,” page 45). Taper both of the notch’s sides by angling the miter gauge.

2. Make a full-size tenon. Observe how well the flexible strips bend. You may be able to use smaller strain-relief holes or no holes at all.

3. Experiment with the notch’s angle. The wider the taper, the stronger the joint. My taper is 3 degrees, but you can increase it up to 8 degrees. 

4. Test the bend. My flexible strips are only 1/8 in. thick opposite the strain-relief hole, so they bend easily.

Click here to read the rest of the article from American Woodworker