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Working with Melamine Burlington VT

Melamine has found a home in many a woodshop. The durable, slick surface is perfect for jigs, fences, outfeed tables and router tables. I use it in my shop as an assembly table cover. Glue drips pop right off and the slick surface makes it easy to slide around heavy assemblies.

The Home Depot
(802)872-0039
759 Harvest Lane
Williston, VT
Hours
Mon-Sat: 6:00am-10:00pm
Sun: 8:00am-8:00pm

University Mall
(802) 859-2000
155 Dorset St
S Burlington, VT
Store Hours
Sears Stores
Store Type
Sears Stores
Hours
Mon:9.5-21
Tue:9.5-21
Wed:9.5-21
Thu:9.5-21
Fri:9.5-21
Sat:9-21
Sun:10-18.5
Store Features
Mon:9.5-21
Tue:9.5-21
Wed:9.5-21
Thu:9.5-21
Fri:9.5-21
Sat:9-21
Sun:10-18.5

Bibens Ace-Burlington
(802) 862-6068
Ethan Allen Shopping Ctr, 1127 North Ave
Burlington, VT
 
Russell Supply
(802) 863-1177
9 Gregory Drive South Burlington, VT, 05407
South Burlington, VT
 
Essex Equipment
(802) 879-0767
26 Kellogg Road
Essex Junction, VT
 
Lowe's of South Burlington, VT
802-318-9052
189 Hannaford Drive South Burlington, VT, 05403
South Burlington, VT
 
Lowe's
(802) 318-9052
189 Hannaford Drive
South Burlington, VT
Hours
M-SA 6 am - 10 pm
SU 8 am - 7 pm

Bibens Ace-So Burlington
(802) 864-1847
1961 Williston Rd
South Burlington, VT
 
Bibens Ace-Colchester
(802) 863-4910
713 W Lakeshore Dr
Colchester, VT
 
Lowe's of Essex
802-662-9131
10 Sussie Wilson Rd Essex Junction, VT, 05452
Essex Junction, VT
 

Working with Melamine

Working with Melamine

It's dirt cheap, it's practical, and best of all, there's no sanding and finishing!

by Dave Munkittrick

Melamine is the professional cabinetmaker’s best friend. Build a cabinet with it and you have a complete, durable interior that requires no sanding (yes!) and no finishing (oh, yeah!). Pros often build whole kitchens out of melamine and then dress the boxes with plywood end panels and solid-wood fronts. The bright melamine cabinet interiors are easy to search, stain resistant and tough as nails. Entertainment centers and home office, laundry-room or mudroom cabinets are also made with melamine. Most home centers carry melamine shelving with the edge banding already on. Just buy or make shelf supports and you’re in business. 

Melamine has found a home in many a woodshop. The durable, slick surface is perfect for jigs, fences, outfeed tables and router tables. I use it in my shop as an assembly table cover. Glue drips pop right off and the slick surface makes it easy to slide around heavy assemblies. It’s not as durable as plastic laminate for high-wear surfaces such as countertop and desktops, but it’s plenty tough for shop use.

Still not sold on melamine? How about saving money? It’s about half the cost of birch plywood. Not only that, but you get better yield from a sheet of melamine than from veneer sheet stock. That’s because you don’t have to worry about grain direction. Better yield at a lower cost—you save both ways.

Here are some tips on how to make this staple material of the modern cabinetmaker work perfectly for you!

Go Beyond Basic White

White melamine is by far the most common, but basic colors, like black, almond and wood grain, can be special-ordered from most home centers or lumberyards that carry the white. Melamine comes in a wide range of thicknesses. Home centers not only carry 3/4-in. and 5/8-in. sheets for cabinet construction and shelving, but they often have 1/2-in. for drawer parts and 1/4-in. stock for backs and drawer bottoms.


Wear Gloves! 

Gloves are a must when handling large sheets of melamine. We recommend a pair of Kevlar® gloves. Kevlar is designed to protect the user from slicing cuts. Surprisingly, they’re inexpensive ($5) and the rubber dots or stripes help you get a grip on the slippery melamine surface. 


Stop the Chip-Out Monster

Chip-out on the bottom edge is a common problem when you use a general-purpose blade to cut melamine. Sometimes one rough edge doesn’t matter, but when you need a perfectly clean edge on both sides, you have a couple options. The first is to make a 1/16-in.-deep scoring cut on the bottom of the piece (see photo, below). Turn the saw off and crank up the blade to finish the cut. The result is a perfectly clean cut on both surfaces.

The second solution is a laminate-cutting blade (above), whic...

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